Electrical Heating Reactor/Chemical Reactor
Our PDK Electrical Heating Reactor is suitable for dispersing mixing different chemical products according to customer’s formulation and special working process. We can OEM different size of reactors with high speed disperser or low speed anchor/paddle mixer. The reactor can be equipped with heating & cooling system, can heating and control material temperature outside of the reactor with insulating layer.
PDK Series Electrical Heating Dispersing Reactor (High-Speed Vacuum Reaction Vessel with Thermal Oil Heating & Internal Cooling)
Product Overview & Operating Principle
The PDK series Electrical Heating Dispersing Reactor is a high-speed, high-capacity chemical compounding and polymer synthesis vessel engineered for coatings, synthetic resins, PU adhesives, thermal fireproofing compounds, floor paints, and specialty chemical formulations. Integrating high-shear Cowles dispersion, deep thermal oil electrical heating, internal water cooling coils, and vacuum de-aeration within a single sealed vessel, it delivers rapid batch reaction kinetics and uniform particle de-agglomeration across volumes from 0.5 m³ to 10 m³.
Vortex Flow Dynamics & Dual Thermal Control
During operation, raw liquid and powder materials are accelerated radially outward by the high-speed toothed dispersing disc. The fluid stream deflects upward and downward along the precision-machined vessel wall before returning toward the center of the disc in a continuous toroidal vortex. Massive hydraulic shear forces generated at the tooth circumference achieve rapid solid wetting and complete dispersion. Simultaneously, a thermal oil jacket heated by heavy-duty electric heating rods maintains temperatures up to 220°C, while an internal cooling pipe coil enables rapid quenching and precise temperature stabilization.
Key Technical Highlights
- Dual-Action Thermal System: Equipped with six 4 kW (24 kW total) high-efficiency electric heating elements submerged in a thermal oil jacket, paired with an external rock-wool thermal insulation shroud and internal cooling pipe coils for rapid heating and exothermic cooling control.
- High-Shear Radial Dispersion: High-speed toothed Cowles disc (0 – 1450 rpm) creates an intense vortex flow field, ensuring thorough de-agglomeration, rapid polymer dissolution, and uniform liquid-solid wetting.
- Deep Vacuum & Pressure Sealing: Operates reliably under deep negative vacuum conditions (down to -0.098 MPa) to eliminate foaming and entrapped air, preventing oxidation during high-temperature reactions.
- Automated Load-Cell Batching & PLC: Compatible with integrated on-site explosion-proof control consoles and PLC recipe management systems connected to high-precision load cells for automated component dosing.
- Heavy Industrial Metallurgy: Precision fabricated in SS304 or SS316L stainless steel with mirror-polished wetted surfaces, anti-corrosion outer coatings, and mechanical face seals rated for continuous 24/7 chemical production.
PDK Technical Parameters
| Model | Working Capacity (m³) | Dispersing Power (kW) | Dispersing Speed (rpm) | Heating Mode | Cooling Mode |
|---|---|---|---|---|---|
| PDK-0.5 | 0.5 | 11.0 | 0 – 1450 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
| PDK-1 | 1.0 | 15.0 | 0 – 1450 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
| PDK-2 | 2.0 | 30.0 | 0 – 1450 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
| PDK-3 | 3.0 | 37.0 | 0 – 1450 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
| PDK-5 | 5.0 | 55.0 | 0 – 1450 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
| PDK-8 | 8.0 | 90.0 | 0 – 1000 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
| PDK-10 | 10.0 | 110.0 | 0 – 1000 | Thermal Oil Electric Heating | Internal Pipe Coil Water Cooling |
*Note: Parameters above represent standard production models. Custom motor voltages (220V/380V/440V, 50Hz/60Hz), variable frequency drives (VFD), multi-tier impellers, load-cell weighing modules, and explosion-proof certifications are custom-engineered on request.
Technical Engineering Drawing & Structural Architecture
Schematic structural layout of PDK reactor showing the drive motor, high-speed dispersion shaft, thermal oil electric heating jacket, internal cooling coil, and vacuum sealing ports.
Our Manufacturing Advantages
REAL MANUFACTURER
Direct fabrication in our 9,000 m² production plant in Wuxi, Jiangsu. In-house reactor rolling, automated welding, mirror polishing, and hydrostatic jacket testing without trading markups.
24 HOUR ONLINE SUPPORT
Direct consultation with POLYC chemical reactor engineers for heat transfer calculations, dispersing tip speeds, and recipe automation design.
100% CUSTOMIZABLE
Custom motor voltages (220V/380V/440V, 50Hz/60Hz), SS304/SS316L metallurgy, load-cell batching modules, and ATEX/IECEx explosion-proof builds.
30-45 DAYS FAST DELIVERY
Standardized reactor heads and stocked stainless steel raw materials ensure rapid 30 to 45-day factory turnaround for export.
STRICT QUALITY CONTROL
ISO9001 and CE certified manufacturing. Every PDK reactor undergoes 24-hour vacuum retention testing, thermal jacket hydrostatic tests, and full-load run-ins prior to dispatch.
3 YEARS WARRANTY
Protected by our standard 3-Year Global Warranty covering main vessel bodies, dispersion drive shafts, and electric motors.
Product Details
Thermal Oil Heating Flange
High-Shear Cowles Disc
Insulated Reactor Vessel
Internal Cooling Pipe Coil
PLC Touch Console & Dosing
Target Application Spectrum
Industrial Coatings
Printing Inks
Architectural & Floor Paints
Plasters & Mineral Stucco
Polymer Sealants & Glues
Textured & Fireproof Coatings
Wall Putty & Base Pastes
Waterproof Paints & Membranes
Proven Global Field Project Cases
🇲🇾 Malaysia — 500L PU Adhesive Reactor
PU ChemicalProcess Challenge: Simultaneous dosing of polyol, isocyanate, diluent, and acid catalyst requiring precise temperature maintenance at 80°C without localized overheating.
- Working Capacity: 500 Liters
- Motor Power & Speed: 3.0 kW | 0 – 760 rpm
- Dispersing Disc: Φ300 mm
- Operating Temperature: 80°C Controlled Heating
🇦🇪 UAE — 1000L Chemical Heating Reactor
High-Temp PolymerProcess Challenge: High-temperature polymer blending up to 150°C requiring high-shear dispersion and full vacuum degassing in a harsh desert climate.
- Working Capacity: 1,000 Liters
- Motor Power & Speed: 22.0 kW | 0 – 1450 rpm
- Dispersing Disc: Φ350 mm
- Operating Temperature: 150°C High-Temp Heating
🇹🇷 Turkey — 500L Floor Paint Reactor
Epoxy Floor PaintProcess Challenge: Rapid solvent-borne resin dissolution, high-solid mineral filler de-agglomeration, and thermal heating control for heavy-duty epoxy floor paints.
- Working Capacity: 500 Liters
- Motor Power & Speed: 11.0 kW | 0 – 1450 rpm
- Dispersing Disc: Φ300 mm
- Configuration: Thermal Oil Heating & Vacuum Seal
🇰🇷 South Korea — 2000L Fire-Proofing Material Reactor
Fire-Retardant CoatingProcess Challenge: Heavy intumescent fireproofing slurry production requiring high motor power (45 kW) and constant thermal maintenance at 120°C across 2,000L batches.
- Working Capacity: 2,000 Liters
- Motor Power & Speed: 45.0 kW | 0 – 1450 rpm
- Dispersing Disc: Φ450 mm
- Operating Temperature: 120°C Controlled Heating
Ready to Discuss Your Electrical Heating Dispersing Reactor Project?
Tell us your product formulation, target working capacity (m³), operating temperature (°C), and heating/cooling requirements — our Wuxi engineering team will configure the right PDK reactor model and deliver a factory quote within 24 hours.