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Professional bead mill, mixers manufacturer and factory - Polyc

Mixing Kettle & Tinting Kettle 1
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Mixing Kettle & Tinting Kettle

 

The Mixing Kettle & Tinting Kettle is the equipment that realizes chemical reactions in the industrial production of chemicals, petroleum and pharmacy. There are two types: open-type and closed-type. We can design and make mixing kettle according to the actual needs of clients,

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    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    PEK Series Industrial Mixing Kettle & Reaction Vessel (Custom Stainless Steel Blending Tank & Reactor)

    Product Overview & Engineering Highlights

    The PEK series Industrial Mixing Kettle and Reaction Vessel is a versatile compounding, blending, and reacting system engineered for liquid-liquid, liquid-solid, and multi-phase concocting. Designed for heavy-duty processing across coatings, paints, printing inks, synthetic resins, cosmetic emulsions, agrochemical SC formulations, and papermaking chemicals, each vessel is custom-engineered to match specific rheological and thermal reaction requirements.

    • Custom Vessel Pressure & Vacuum Ratings: Configurable as atmospheric blending tanks, deep vacuum de-aeration kettles (up to -0.095 MPa), or certified pressure-resistant chemical reactors.
    • Advanced Thermal Jacket Options: Available with single-layer walls, dimple jackets, or external half-pipe limpet coils for precise steam heating, hot water circulation, or thermal oil cooling (temperature control range up to 250°C).
    • Versatile Agitator Configurations: Choose from low-speed anchor impellers with PTFE wall scrapers, multi-tier pitched paddles, marine propellers, or helical ribbons to ensure homogeneous circulation without stagnant boundary layers.
    • Sanitary SS304 / SS316L Metallurgy: Precision CNC fabricated with mirror-polished interior surfaces (Ra ≤ 0.4 μm) or protective fluoropolymer linings to eliminate batch contamination and resist severe chemical corrosion.
    • Explosion-Proof & Automated Control: Available with ATEX/IECEx compliant explosion-proof motors, integrated load cell weighing modules, and PLC automated recipe management consoles.

    PEK Technical Parameters

    Model Working Capacity (L) Total Vessel Volume (L) Motor Power (kW) Agitator Speed (rpm) Jacket Pressure (MPa) Approx. Weight (kg)
    PEK-500 500 650 4.0 – 7.5 10 – 80 ≤ 0.3 950
    PEK-1000 1,000 1,300 7.5 – 11.0 10 – 80 ≤ 0.3 1,600
    PEK-2000 2,000 2,600 11.0 – 18.5 10 – 60 ≤ 0.3 2,800
    PEK-3000 3,000 3,900 15.0 – 22.0 10 – 60 ≤ 0.3 3,800
    PEK-5000 5,000 6,500 22.0 – 37.0 10 – 50 ≤ 0.3 5,200
    PEK-10000 10,000 12,500 37.0 – 55.0 10 – 40 ≤ 0.3 8,900

    *Note: Parameters above represent standard configurations. Custom vessel capacities up to 30,000 Liters, dual-shaft coaxial agitation, higher jacket pressure ratings (> 0.6 MPa), mechanical seals, and explosion-proof electrical certifications are engineered on request.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct fabrication in our 9,000 m² production facility in Wuxi, Jiangsu. In-house vessel rolling, automated welding, mirror polishing, and hydrostatic jacket testing without trading markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC process engineers for thermal heat transfer calculations, impeller type selection, and motor power matching.

    100% Customizable

    100% CUSTOMIZABLE

    Custom motor voltages (220V/380V/440V, 50Hz/60Hz), SS304/SS316L/Hastelloy metallurgy, dimple/limpet jackets, and automated PLC control systems.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized vessel head protocols and stock stainless steel sheet inventory ensure fast 30 to 45-day turnaround for international export.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every mixing kettle undergoes non-destructive weld testing, hydrostatic jacket pressure tests, and mechanical seal run-ins prior to dispatch.

    3 Years Warranty

    3 YEARS WARRANTY

    Protected by our standard 3-Year Global Warranty covering main vessel bodies, agitator shafts, and primary electric drive motors.

    Product Details

    Stainless Steel Jacketed Vessel Shell

    Polished SS304/316L Reactor Shell

    Anchor Agitator with PTFE Scraper Blades

    Anchor Agitator with PTFE Scrapers

    Manhole & Sight Glass Flange Assembly

    Sealed Flange & Sight Glass Port

    Heavy Drive Transmission & Gearbox

    Heavy Gear Reducer & Drive Motor

    Target Application Spectrum

    Industrial Coatings

    Industrial Coatings

    Cosmetic Emulsions

    Cosmetic Creams & Lotions

    Organic Dyes and Pigments

    Organic Dyes & Pigments

    Adhesives and Glues

    Adhesives & Glues

    Printing Inks

    Printing Inks

    Architectural Paints

    Architectural & OEM Paints

    Specialty Packaging Inks

    Specialty Packaging Inks

    Polymer Sealants

    Polymer Sealants

    Project Field Cases

    Mixing Kettle Project Case 1

    [Client industry & country — to confirm with sales]

    Mixing Kettle Project Case 2

    [Client industry & country — to confirm with sales]

    Mixing Kettle Project Case 3

    [Client industry & country — to confirm with sales]

    Mixing Kettle Project Case 4

    [Client industry & country — to confirm with sales]

    Ready to Discuss Your Mixing Kettle & Reactor Requirements?

    Tell us your batch volume (L), heating/cooling needs, operating pressure, and material viscosity — our Wuxi engineering team will recommend the right PEK kettle configuration and deliver a factory quote within 24 hours.

    Frequently Asked Questions

    What is an industrial mixing kettle used for?
    An industrial mixing kettle (PEK series) is designed for liquid-liquid and liquid-solid blending, thermal synthesis, concocting, and polymerizing in batch volumes from 500 to over 10,000 Liters. It is widely used in paints, coatings, synthetic adhesives, cosmetic creams, agrochemical SC formulations, and printing inks.
    What types of agitator blades can be installed in the PEK series?
    Agitator options include low-speed anchor impellers with PTFE scrapers for viscous wall cleaning, multi-tier pitched-blade turbines for axial circulation, marine propellers for low-viscosity blending, and high-shear Cowles dissolver discs for rapid powder dissolution.
    How is temperature regulated in jacketed mixing kettles?
    Vessels are fabricated with dimple jackets or external half-pipe limpet coils connected to steam, hot water, or thermal oil systems. Combined with PTFE wall scrapers that continuously sweep the heat-transfer surface, the system achieves uniform heating or cooling without localized burning or degradation.
    Can the PEK kettle operate under vacuum or positive internal pressure?
    Yes. The PEK series can be custom-engineered as vacuum-tight vessels (down to -0.095 MPa) for bubble-free de-aeration or as pressure-resistant autoclaves compliant with industrial pressure vessel fabrication standards.
    Are explosion-proof configurations available for solvent-borne chemistry?
    Yes. All PEK mixing kettles can be outfitted with cast aluminum explosion-proof control consoles, Ex-proof motors (ATEX / IECEx compliant), and mechanical seals with pressurized barrier fluid systems for hazardous solvent environments.
    What is the warranty and lead time on POLYC mixing kettles?
    All genuine POLYC PEK mixing kettles carry our standard 3-Year Global Warranty covering main vessel bodies, agitator shafts, and primary electric drive motors, with standard units delivering within 30 to 45 days from confirmed drawings.

    Related Industrial Mixing & Processing Resources

    Get in touch with us
    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
    Related Products
    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

    Add:
    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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