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Professional bead mill, mixers manufacturer and factory - Polyc

Inline Disperser

The inline disperser serves as a core equipment in modern continuous production lines, playing a pivotal role across multiple industrial sectors thanks to its exceptional dispersion performance and efficient production capabilities. This column provides detailed insights into the unique advantages and extensive applications of this innovative equipment.

Featuring an advanced rotor-stator design, the inline disperser generates ultra-high shear force to achieve nano-level precision dispersion, making it particularly suitable for demanding homogenization processes. Its in-line operation mode allows direct integration into existing pipeline systems, significantly enhancing production efficiency while ensuring product quality consistency. With optimized fluid dynamics design, the equipment substantially reduces energy consumption. Coupled with modular customization options, it can flexibly adjust process parameters according to different material characteristics (from low-viscosity liquids to high-solid-content slurries) to meet diverse production needs.

In terms of applications, the inline disperser demonstrates remarkable adaptability. In the chemical industry, it is the preferred equipment for pigment dispersion and nanomaterial processing. In the new energy sector, the uniform mixing of lithium battery electrode slurries relies on its efficient operation. The daily chemical industry utilizes it for fine emulsification of lotions and serums, while in the food and pharmaceutical fields, it serves as key equipment to ensure the stability of suspensions and colloidal solutions.

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Introduction Of Inline Dispersion Machine
Problems in traditional production process for liquid paint, ink and other chemical material production.
Problems Associated with handling powders  

The most important one: Dust 


● Environmental contamination

● Potential risk to operator health 

● Exhaust systems and filters are necessary 

● Filters require regular servicing and have to be disposed

● Dust masks & protective clothing are common

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Problems of Agglomeration with air pockets
Traditional dispersion
1st. Agglomeration  2nd. Dispersion

Wetting between primary particle when powder contact liquid before dispersion.
1st. Wetting, 2nd. Dispersion
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Workflow Of IDS Distributed Machine
IDS dispersion machine’s working process,Using Inline Dispersion Machine Wetting & Dispersion at same time. Wetting and Dispersing zone.
● Maximum vacuum, air expands under vacuum
Maximum distance between particles
Maximum Liquid Surface, Easier for the wetting
Extremely high-frequency dispersing under vacuum
Maximum shear gradient up to 60‘000 s-1. (HSD = 50 s-1 and a stirrer = 20 s-1)
Air bubbles coalesce and can freely rise out in the process vessel

High energy power cost & low working efficiency for pre-mixing & grinding. By using Inline Dispersion Machine can realize power Saving with IDS Process and high grinding fineness.
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Characteristics And Advantages Of Online Dispersers
Dispersion quality improved and 2/3 of milling time reduced

● Dust free and energy saving more than 50%
Much higher capacity per square foot factory space
Less powder handling equipment 
Powder induction, wetting, dispersion and dis-agglomeration in one stage 
Reduction of production costs, production time, batch changing and higher productivity 
 Reduction of thickeners, defoamers and wetting agents
Flexible, variable batch sizes and easy for color changing 
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The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
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Contact person: Peter Yu
Tel: +86 138 1677 4633
WhatsApp: +86 138 1677 4633

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Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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