High-Performance Industrial Horizontal Ribbon Mixer For Sale
Ribbon Mixer is a special mixer which is suitable to handle liquid with powder such as putty or Textured Coating. It can also used for mixing material which is 100% powder no any liquid.
PRM Industrial Ribbon Mixer (Dry Powder & Paste Blender)
Product Overview
The PRM ribbon mixer comprises a U-shape horizontal trough, transmission drive parts, and specialized spiral belt agitating blades. These blades usually feature double or triple inner-outer layers: the outer helical screw gathers bulk dry material from the vessel sides to the center, while the inner screw moves material from the center to the sides, establishing a high-efficiency convective counter-current mixing action. Small to large ribbon blenders achieve excellent batch homogeneity when blending cohesive powders, adding minor liquid additives, or incorporating mash/paste materials into dry powder mixes. The cylinder cover can be engineered with full-open mechanics to simplify internal chamber cleaning and blade maintenance. Vessel and agitator metallurgy can be configured in heavy carbon steel, SS304, or SS316L stainless steel.
Key Features and Components of Ribbon Mixer
- Agitator Structure: Twin spiral "S" type or double helical ribbons mounted on a heavy central shaft create convective, counter-current three-dimensional flow patterns.
- Capacity & Metallurgy: Working capacities range from 0.5 m³ lab units up to 15 m³ heavy industrial systems, fabricated from SS304, SS316L, or carbon steel for maximum durability and hygiene.
- Discharge & Sealing: Features a zero-dead-zone bottom discharge valve and utilizes durable Teflon packing gland seals to prevent powder leakage along the main shaft.
- Custom Options: Optional heating/cooling thermal jackets, high-pressure liquid spray manifolds for binder coating, and high-speed side choppers to break up fiber or agglomerated clumps.
Common Industrial Applications of Ribbon Mixer
Ribbon mixers are widely deployed across process industries for blending dry powders, pastes, and bulk solids requiring moisture addition:
- Food & Feed: Spices, flour premixes, animal feed additives, seasonings, and baking mixes.
- Pharmaceuticals: Granule pre-blends, nutraceutical powders, and active ingredient formulation.
- Chemicals & Minerals: Pigment powders, dry fertilizers, detergents, dyestuffs, and plastic resins.
- Construction: Cement mortars, tile adhesives, gypsum, wall putties, and textured plaster coatings.
The ribbon mixer working principle revolves around its engineered double helix agitation. Whether processing food additives, dry building materials, or industrial chemicals, selecting the correct PRM configuration helps plant operators optimize mixing cycles, eliminate dead zones, and deliver consistent batch quality.
Technical Parameters
| Type | PRM Industrial Ribbon Mixer Series | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Spec (m³) | 0.5 | 1 | 2 | 3 | 4 | 5 | 6 | 8 | 10 | 12 | 15 |
| Working Capacity (m³) | 0.4 - 0.6 of Total Volume Ratio | ||||||||||
| Power (kW) | 5.5 | 11 | 15 | 18.5 | 22 | 30 | 37 | 45 | 55 | 55 | 75 |
| Speed (rpm) | 66 | 41 | 41 | 33 | 33 | 26 | 26 | 26 | 20 | 20 | 17 |
| Dimension (L×W×H mm) | 1672 | 1970 | 2480 | 2880 | 3026 | 3518 | 3905 | 4398 | 4500 | 4486 | 5363 |
| 1142 | 1437 | 1561 | 1895 | 1947 | 1945 | 1683 | 1960 | 2070 | 2250 | 2250 | |
| 1300 | 1500 | 1830 | 2083 | 2235 | 2233 | 2286 | 3150 | 2667 | 2737 | 3070 | |
| Weight (kg) | 955 | 1400 | 2500 | 3300 | 3600 | 4620 | 5300 | 6800 | 8902 | 9520 | 9950 |
Our Manufacturing Advantages
REAL MANUFACTURER
Direct production in our fully-owned 9,000 m² factory in Wuxi. Heavy CNC turning, ribbon blade welding, and dynamic shaft balancing without trading markups.
24 HOUR ONLINE SUPPORT
Direct access to our Wuxi mechanical engineers for custom ribbon lead angle selection, heating/cooling jacket sizing, and liquid injection nozzle design.
100% CUSTOMIZABLE
Full-open or half-open lid mechanics, pneumatic discharge valves, side-entering choppers, and custom motor voltage wiring to match your exact plant standards.
30-45 DAYS FAST DELIVERY
Standardized vessel fabrication protocols and stock SS304/SS316L plate raw materials ensure rapid turnaround and reliable international shipping schedules.
STRICT QUALITY CONTROL
Every PRM blender undergoes dry run testing, main shaft dynamic balancing, and weld dye-penetrant inspection prior to export packaging.
3 YEARS WARRANTY
Backed by our standard 3-Year Global Warranty covering main U-troughs, agitation shaft assemblies, and primary drive transmission gearboxes.
Product Details
Completed Ribbon Mixer
Ribbon Mixing Blade
Top Lid Fully Open Mechanism
Top Lid Half Open Inspection Port
Target Application Spectrum
Coating Powders
Cosmetic Powders
Dyes & Pigment Powders
Dry Ink Materials
Paint Raw Materials
Agrochemical Powders
Pharmaceutical Powders
Wall Putty & Textured Coatings
Ready to Discuss Your Ribbon Mixer Requirements?
Tell us your material density, target batch volume, and liquid addition requirements — our Wuxi engineering team will recommend the right PRM configuration and provide a quote within 24 hours.