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Professional bead mill, mixers manufacturer and factory - Polyc

Butterfly Double Shaft Mixer For High Viscosity Material Mixing 1
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 2
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 3
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 4
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 5
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 1
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 2
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 3
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 4
Butterfly Double Shaft Mixer For High Viscosity Material Mixing 5

Butterfly Double Shaft Mixer For High Viscosity Material Mixing

Our PM Butterfly Double Shaft Mixer is high-efficiency dispersing and mixing equipment consists of the butterfly agitator with scrapper and high-speed disperser, two sets of agitators working at the same time, mixing the material rapidly under the action of strong shearing and mixing force. The double shaft mix can customize according to different viscosity, density and products formulation, different agitators.

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    PM Butterfly Double Shaft Mixer (High-Viscosity Dual Shaft Dispersing Mixer)

    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    Product Overview & Key Features

    The PM series Butterfly Double Shaft Mixer is a versatile, heavy-duty industrial mixing machine purpose-built for processing viscous pastes, thixotropic slurries, and high-solid formulations up to 150,000 cps. Featuring a low-speed anchor/butterfly agitator paired with a high-speed dispersing disc, it delivers continuous batch movement and intensive shear action across industrial coatings, inks, wall putties, structural adhesives, and polymer sealants.

    • Dual Shaft Synergy: Combines a high-speed disperser disc (operating at ~5,000 feet per minute tip speed) for rapid powder wetting with a low-speed anchor or butterfly blade that feeds heavy material continuously into the central shear vortex.
    • PTFE Wall Scrapers: The low-speed anchor is equipped with flexible Teflon (PTFE) scrapers that continuously sweep the vessel wall. The vessel inner wall is precisely lathed and mirror-polished to ensure 100% material removal without batch residue, boosting thermal transfer efficiency.
    • Smooth Hydraulic Lifting: Heavy-duty hydraulic lift column enables effortless vertical movement for tank entry, vessel swapping, and fast washdown cycles.
    • Flexible Tank Clamping Options: Offers belt clamping, manual rotary clamping, or pneumatic clamping systems to secure mobile mixing vessels rapidly and prevent displacement during high-shear agitation.
    • Vacuum & Speed Options: Available with VFD variable frequency drives, optional vacuum-sealed covers for bubble-free defoaming, and explosion-proof configurations available upon request.

    PM Technical Parameters

    Parameter / Model PM600 PM900 PM1000 PM1200
    Tank Capacity (L) 150 500 600 900
    High Speed Motor Power (kW) 7.5 - 11 18.5 - 22 22 - 37 30 - 55
    Low Speed Motor Power (kW) 4 - 5.5 7.5 - 15 11 - 30 11 - 37
    High Speed Disc Diameter (mm) 200 250 280 330
    Low Speed Agitator Diameter (mm) 570 860 960 1160
    High Speed Shaft (rpm) 1500 1500 1500 1500
    Low Speed Shaft (rpm) 90 - 120 60 - 120 120 120
    Hydraulic Lift Stroke (mm) 700 950 1100 1100

    *Note: Parameters above represent standard models. Motor power ratings, vessel clamping methods, vacuum covers, and explosion-proof electrical systems can be customized to your specific formulation viscosity.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct production in our 9,000 m² factory in Wuxi, Jiangsu. In-house heavy vessel lathing, precision shaft balancing, and hydraulic lift assembly without trading markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC process engineers for dual shaft speed ratio matching, vessel scraper fitting, and vacuum degassing system design.

    100% Customizable

    100% CUSTOMIZABLE

    Custom motor voltage ratings (220V/440V, 60Hz/50Hz), pneumatic tank locks, butterfly/anchor agitator geometries, and Ex-proof electrical builds.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized hydraulic lift frames and stock SS304/SS316L plate raw materials ensure rapid turnaround and reliable international export shipping.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every PM double shaft mixer undergoes complete hydraulic lift testing, shaft vibration checks, and load dry-runs prior to packaging.

    3 Years Warranty

    3 YEARS WARRANTY

    Backed by our standard 3-Year Global Warranty covering main structural frames, hydraulic lifting columns, and primary drive transmission gearboxes.

    Product Details

    Butterfly Mixing Shaft Assembly

    Butterfly Mixing Shaft

    Electrical Cable Junction Box

    Electrical Cable Junction Box

    Ex-proof Operation Panel

    Ex-Proof Operation Panel

    Finished Butterfly Double Shaft Mixer

    Finished Butterfly Double Shaft Mixer

    Target Application Spectrum

    Coating

    Industrial Coatings

    Ink

    Printing Inks

    Paint

    Architectural Paints

    Plasters

    Plasters & Putties

    Sealants

    Polymer Sealants

    Textured Coating

    Textured Coatings

    Wall Putty

    Wall Putty Pastes

    Waterproof Paint

    Waterproof Paints

    Project Field Cases

    Double Shaft Mixer Case 1

    [Client industry & country — to confirm with sales]

    Double Shaft Mixer Case 2

    [Client industry & country — to confirm with sales]

    Double Shaft Mixer Case 3

    [Client industry & country — to confirm with sales]

    Double Shaft Mixer Case 4

    [Client industry & country — to confirm with sales]

    Ready to Discuss Your Double Shaft Mixer Requirements?

    Tell us your material viscosity, target batch volume, and process requirements — our Wuxi engineering team will recommend the right PM double shaft mixer configuration and provide a quote within 24 hours.

    Frequently Asked Questions

    What is a dual shaft / double shaft mixer used for?
    A double shaft mixer (such as the PM series) combines a low-speed anchor or butterfly blade with a high-speed disperser disc inside a single vessel. It is ideal for compounding viscous formulations (up to 150,000 cps) like wall putties, polymer sealants, industrial coatings, printing inks, and structural adhesives.
    How does the anchor agitator work with the high-speed disperser?
    The open disc blade of the disperser rotates at high linear velocity (~5,000 fpm) to create an intense vortex that rapidly wets dry powders. Simultaneously, the low-speed anchor/butterfly agitator pushes heavy batch material off vessel walls and feeds it continuously into the high-shear disperser blade, securing 100% batch movement.
    What is the maximum viscosity the PM double shaft mixer can handle?
    The PM series is engineered to process thixotropic pastes and high-viscosity formulations up to 150,000 cps. For ultra-heavy non-flowing pastes up to 1,500,000 cps, explore our PMX planetary mixer series.
    Why are Teflon (PTFE) wall scrapers used on the low-speed anchor?
    Flexible PTFE scrapers continuously wipe material off the precisely lathed vessel inner wall. This prevents localized product buildup, ensures full batch discharge, and drastically enhances jacket heat transfer during heating or cooling cycles.
    Are vacuum degassing and explosion-proof builds available?
    Yes. PM double shaft mixers can be built with vacuum-sealed lids for bubble-free de-aeration. Explosion-proof drive motors, solenoids, and control panels are available upon request for processing solvent-based materials.
    What is the warranty on POLYC PM double shaft mixers?
    All genuine POLYC PM double shaft mixers carry our standard 3-Year Global Warranty covering main structural frames, hydraulic lifting columns, and primary drive transmission gearboxes along with lifelong factory spare parts support.

    Related Industrial Mixing Resources

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    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

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    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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