Horizontal non-gravity Mixer for Mortar
Horizontal non-gravity mixer full use of the principle of convection mixing. Inside the chamber, there are two sets of blades rotating in opposite directions. Each blade has been scientifically calculated to obtain reasonable spacing and angle values. with high efficiency, high uniformity, high loading coefficient but low energy cost, low pollution and low crush. Agitators, designed in special angle, rotates in same but opposite direction and shows a nice mixing, smashing, dispersing results. It is widely used in powder-powder, powder-liquid, powder-particles mixing. It is also able to used for materials in different specific gravity and particles in a wide range of sizes
PRM Horizontal Ribbon Mixer for Dry Mortar
Dry mortars, cements, and construction powders demand immense mechanical strength to overcome their high bulk density and abrasive nature. The POLYC PRM Series Ribbon Mixer is engineered specifically for these harsh environments. Featuring a heavy-duty U-shaped horizontal trough and counter-current helical ribbons, it delivers rapid, homogenous mixing across multi-ton batches without stalling or excessive wear.
POLYC PRM Horizontal Ribbon Mixer: Equipped with heavy-gauge metallurgy and an ultra-high torque transmission to conquer dense sand and cement mixtures.
Engineering Architecture & Core Advantages
Double-Layer Convective Blending
Inside helical ribbons move heavy sand and cement toward the ends of the cylinder, while outer ribbons actively push material back toward the center. This continuous counter-current flow ensures 100% thorough, multi-directional blending in minutes.
Zero Dead Zone Discharge
The central bottom discharge outlet is engineered to align perfectly with the sweep of the outer ribbon flights. This allows the machine to actively sweep the U-trough clean, achieving rapid, residue-free batch evacuation for automated bagging lines.
High-Torque Drive Transmission
Dry mortars are extremely dense. We utilize oversized industrial gearboxes coupled directly to the main shaft. This provides the immense, unrelenting torque required to fold and blend heavy solid mixtures without motor burnout.
Abrasion-Resistant Construction
To combat the grinding effect of quartz sand and cement, the entire mixing trough and ribbon assembly can be customized in heavy-gauge Stainless Steel (SS304/316L) or specialized wear-resistant steel alloys to maximize equipment lifespan.
Ribbon Blender Components
Double-Layer Shaft
Counter-rotating helical ribbons engineered for continuous convective flow.
SS304 Heavy U-Trough
Heavy-duty construction to prevent structural bending under high powder loads.
Pneumatic Discharge
Customizable large-opening pneumatic flap or butterfly valves for rapid emptying.
Heavy Transmission
High-torque direct drive gearboxes designed to conquer dense solid mixtures.
PRM Series Technical Parameters
| Type | PRM Industrial Ribbon Mixer Series | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Spec (m³) | 0.5 | 1.0 | 2.0 | 3.0 | 4.0 | 5.0 | 6.0 | 8.0 | 10.0 | 12.0 | 15.0 |
| Working Capacity | 0.4 - 0.6 of Total Vessel Volume | ||||||||||
| Power (kW) | 5.5 | 11 | 15 | 18.5 | 22 | 30 | 37 | 45 | 55 | 55 | 75 |
| Speed (rpm) | 66 | 41 | 41 | 33 | 33 | 26 | 26 | 26 | 20 | 20 | 17 |
*Note: Maximum processing capacity above is calculated based on medium bulk density powder (specific gravity = 1). Motor horsepower, liquid spray manifolds, stainless steel grades (SS304/SS316L), and explosion-proof electrical systems are custom-engineered upon request.
Target Application Spectrum
Dry Mortars & Cements
Composite Powders
Gypsum & Wall Putty
Pharmaceutical Blends
Backed by China's Premier Manufacturing Base
POLYC's 9,000 m² manufacturing facility in Wuxi. We handle 100% of steel vessel rolling, CNC paddle machining, and shaft dynamic balancing in-house.
🏭 Guaranteed Source Factory
Shanghai Polyc Technology Co., Ltd. is not an engineering broker. We design and build these industrial ribbon blenders from raw steel. Sourcing directly from us eliminates middleman markups, ensuring you get heavy-duty, ISO9001-certified blending equipment at authentic factory-direct pricing.
🤝 3-Year Global Warranty & Customization
We customize every aspect of the PRM series—from liquid spray nozzles to ATEX explosion-proof control cabinets. Every unit is backed by an exclusive 3-Year Global Warranty on main structures and motors, supported by rapid DHL spare parts dispatch.
Ready to Discuss Your Mortar Mixer Requirements?
Tell us your material density, target batch volume (m³), and liquid addition requirements — our Wuxi engineering team will recommend the right PRM ribbon mixer configuration and provide a quote within 24 hours.