Horizontal non-gravity Mixer for Mortar
Horizontal non-gravity mixer full use of the principle of convection mixing. Inside the chamber, there are two sets of blades rotating in opposite directions. Each blade has been scientifically calculated to obtain reasonable spacing and angle values. with high efficiency, high uniformity, high loading coefficient but low energy cost, low pollution and low crush. Agitators, designed in special angle, rotates in same but opposite direction and shows a nice mixing, smashing, dispersing results. It is widely used in powder-powder, powder-liquid, powder-particles mixing. It is also able to used for materials in different specific gravity and particles in a wide range of sizes
PYZL / PYZ Horizontal Non-Gravity Paddle Mixer (Dual-Shaft Fluidized Powder Blender)
Product Overview & Working Principle
The PYZL / PYZ series Horizontal Non-Gravity Mixer utilizes dual counter-rotating shafts equipped with scientifically angled paddle blades to establish a high-efficiency convective mixing environment. As the dual shafts rotate, paddles throw materials into the central chamber layer, creating a momentary weightless zone (fluidized state). Particles intermingle in mid-air in a 3D convective motion, achieving exceptional batch uniformity in just 2 to 3 minutes.
Key Technical Advantages
- Rapid Fluidized Mixing Cycle: Throws bulk powders into a zero-gravity fluidized state for rapid intermingling, reducing standard powder mixing cycles to 2 – 3 minutes per batch.
- High-Speed Chopper/Cutter Blades: Optional side-mounted high-speed rotating choppers break up agglomerated lumps, dispersed fibers, or liquid binders instantly.
- Large-Opening Discharge Valve: Bottom full-length or large-opening pneumatic discharge valves minimize dead zones and ensure rapid, clean vessel emptying.
- Gas-Balance Gas-Purge Seals: Integrated gas-balance equalization devices prevent powder from escaping through shaft seals and ensure complete operational cleanliness.
- Solid-Solid & Solid-Liquid Capability: Suitable for powder-powder blending, liquid-addition spraying, and thermal drying operations across materials with specific gravities up to 3 g/cm³.
- Low-Maintenance Blade Assembly: Sectional bolt-on paddle blade construction allows easy replacement of individual wear tips, drastically lowering long-term maintenance costs.
PYZL / PYZ Technical Parameters
| Model | Full Volume (m³) | Loading Coefficient | Motor Power (kW) | Shaft Speed (rpm) |
|---|---|---|---|---|
| PYZL-1.0 | 1.0 | ≤ 0.6 | 11 | 43 |
| PYZL-2.0 | 2.0 | ≤ 0.6 | 18.5 | 43 |
| PYZL-3.0 | 3.0 | ≤ 0.6 | 22 | 38 |
| PYZ-4.0 | 4.0 | ≤ 0.6 | 30 | 38 |
| PYZ-6.0 | 6.0 | ≤ 0.6 | 45 | 34 |
| PYZ-8.0 | 8.0 | ≤ 0.6 | 55 | 29 |
| PYZ-10.0 | 10.0 | ≤ 0.6 | 75 | 29 |
| PYZ-12.0 | 12.0 | 90 | 29 | |
| PYZ-15.0 | 15.0 | ≤ 0.6 | 110 | 26 |
*Note: Maximum processing capacity above is calculated based on medium bulk density powder (specific gravity = 1). Vessel metallurgy (SS304/SS316L/Carbon Steel), liquid spray nozzles, and high-speed chopper motors are fully customizable upon request.
Our Manufacturing Advantages
REAL MANUFACTURER
Direct production in our 9,000 m² factory in Wuxi, Jiangsu. In-house heavy vessel rolling, CNC paddle machining, and shaft dynamic balancing without trading markups.
24 HOUR ONLINE SUPPORT
Direct consultation with POLYC process engineers for paddle lead angle sizing, chopper blade selection, and liquid injection nozzle design.
100% CUSTOMIZABLE
Custom motor voltage ratings (220V/440V, 60Hz/50Hz), pneumatic discharge valves, side choppers, thermal heating jackets, and Ex-proof builds.
30-45 DAYS FAST DELIVERY
Standardized vessel fabrication protocols and stock SS304/SS316L plate raw materials ensure rapid turnaround for international export shipment.
STRICT QUALITY CONTROL
ISO9001 and CE certified manufacturing. Every PYZL mixer undergoes full dry-run rotation testing, shaft dynamic balancing, and discharge valve seal checks prior to dispatch.
3 YEARS WARRANTY
Backed by our standard 3-Year Global Warranty covering primary structural mixing vessels, dual-shaft paddle assemblies, and drive gearboxes.
Product Details
Counter-Rotating Dual Paddle Shafts
High-Speed Chopper Blade Unit
Pneumatic Large-Opening Discharge Valve
Heavy Transmission Gearbox & Motor
Target Application Spectrum
Coffee & Instant Powders
Composite Powders
Dry Mortar & Construction Mixes
Grain & Feed Additives
Lacquer & Resin Powders
Pharmaceutical Blends
Seasoning & Spice Powders
Wall Putty & Gypsum
Ready to Discuss Your Non-Gravity Mixer Requirements?
Tell us your material density, target batch volume (m³), and liquid addition requirements — our Wuxi engineering team will recommend the right PYZL/PYZ configuration and provide a quote within 24 hours.