Horizontal Plough Mixer for Powder and Particles
Horizontal plough mixer is a Germany-technical late-model mixing equipment with high efficiency, high uniformity, high loading coefficient but low energy cost, low pollution and low crush. The agitator consists of multi-group of plough and fly-cutter which works together to mixing, smash, and dispersing materials. It is widely used in the mixing of powder-powder, powder-liquid and powder-particles, especially for the materials which may get aggregation during mixing. Liquid can be sprayed into powders. Vacuum system and drying system are also in option.
PYPM Horizontal Plough Share Mixer (High-Shear Colter & Fly-Cutter Powder Blender)
Product Overview & Operating Principle
The PYPM series Horizontal Plough Share Mixer (Ploughshare Mixer) is a heavy-duty, high-shear powder blending system engineered to handle materials with significant density variations, high specific gravity (up to 5 g/cm³), liquid additions up to 20%, or sticky/rubbery additives. It consists of a horizontal cylindrical vessel, a main drive shaft with ploughshare colters, high-speed side-entering flying cutters (fly cutters), and gas-purged dust-tight seals.
3D Convective Shear & Fly-Cutter Pulverization
As the main shaft rotates, the scientifically angled plough colters push material axially along the interior drum wall while throwing it into the 3D space. Simultaneously, as agglomerates and lumps pass through the high-shear zone, the independent high-speed rotating fly cutters chop and pulverize the clumps, dispersing liquid droplets, fibers, or rubbery additives instantly into a homogeneous mixture.
Key Technical Highlights
- Rapid High-Density Mixing: Handles heavy powders with specific gravities up to 5 g/cm³ and accommodates large particle size and density disparities in short mixing cycles.
- High-Speed Fly-Cutter Choppers: Multi-motor fly-cutter assemblies pulverize fiber bundles, break down agglomerates, and disperse liquid binders without lump formation.
- Liquid Spray Manifold Integration: Handles up to 20% liquid content for wet granulation, moisture conditioning, and chemical reaction processes.
- Dust-Free Sealed Environment: Operates under fully sealed conditions with low dust emissions, protecting plant operators and the surrounding environment.
- Specialized Environmental & Sludge Modifications: Custom fly-cutters and wear-resistant liners available for environmental engineering sludge treatment, lithium cobalt oxide battery materials, and building mortars.
PYPM Technical Parameters
| Model | Full Volume (m³) | Loading Coefficient | Main Motor Power (kW) | Fly Cutter Power (kW) & Qty | Main Shaft Speed (rpm) |
|---|---|---|---|---|---|
| PYPM-0.5 | 0.5 | 0.4 - 0.6 | 7.5 | 3.0 kW × 2 | 85 |
| PYPM-1.0 | 1.0 | 0.4 - 0.6 | 11.0 | 3.0 kW × 2 | 85 |
| PYPM-2.0 | 2.0 | 0.4 - 0.6 | 22.0 | 4.0 kW × 3 | 68 |
| PYPM-4.0 | 4.0 | 0.4 - 0.6 | 37.0 | 4.0 kW × 4 | 57 |
| PYPM-6.0 | 6.0 | 0.4 - 0.6 | 55.0 | 4.0 kW × 4 | 57 |
| PYPM-8.0 | 8.0 | 0.4 - 0.6 | 75.0 | 4.0 kW × 4 | 42 |
| PYPM-10.0 | 10.0 | 0.4 - 0.6 | 90.0 | 5.5 kW × 5 | 42 |
*Note: Maximum processing capacity above is calculated based on medium bulk density powder (specific gravity = 1). Motor horsepower, liquid spray manifolds, wear-resistant alloy coatings, and explosion-proof electrical systems are custom-engineered upon request.
Our Manufacturing Advantages
REAL MANUFACTURER
Direct production in our 9,000 m² factory in Wuxi, Jiangsu. In-house heavy vessel rolling, CNC ploughshare lathing, and shaft dynamic balancing without trading markups.
24 HOUR ONLINE SUPPORT
Direct consultation with POLYC process engineers for fly-cutter quantity calculation, liquid spray nozzle design, and gas-purge seal selection.
100% CUSTOMIZABLE
Custom motor electrical ratings (220V/440V, 60Hz/50Hz), pneumatic discharge doors, thermal jackets, wear-resistant liners, and Ex-proof builds.
30-45 DAYS FAST DELIVERY
Standardized drum fabrication protocols and stock SS304/SS316L plate raw materials ensure rapid turnaround for international export.
STRICT QUALITY CONTROL
ISO9001 and CE certified manufacturing. Every plough mixer undergoes full dry-run rotation tests, fly-cutter dynamic balancing, and discharge door seal checks prior to dispatch.
3 YEARS WARRANTY
Backed by our standard 3-Year Global Warranty covering main structural drum vessels, ploughshare shafts, fly-cutter assemblies, and drive gearboxes.
Product Details
Ploughshare Agitator Blades
High-Speed Fly-Cutter Unit
Internal Chamber & Nozzles
Pneumatic Discharge Valve
Heavy Drive Gearbox & Motor
Target Application Spectrum
Coffee & Food Powders
Composite Powders & Battery Slurry
Dry Mortars & Construction Mixes
Grain & Feed Additives
Resin & Pigment Powders
Pharmaceutical Intermediates
Flavoring & Seasoning Powders
Wall Putty & Sludge Treatments
Ready to Discuss Your Horizontal Plough Mixer Requirements?
Tell us your material bulk density, specific gravity, target batch volume (m³), and liquid addition requirements — our Wuxi engineering team will recommend the right PYPM configuration and provide a quote within 24 hours.