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Professional bead mill, mixers manufacturer and factory - Polyc

Mezzanine Disperser 1
Mezzanine Disperser 2
Mezzanine Disperser 3
Mezzanine Disperser 4
Mezzanine Disperser 1
Mezzanine Disperser 2
Mezzanine Disperser 3
Mezzanine Disperser 4

Mezzanine Disperser

 Our PSD Mezzanine Disperser is a kind of platform-type high-speed disperser. This machine is suitable for product dispersing, mixing, blending and other production processes. The Mezzanine Disperser can be used for wet dispersing and mixing liquid-solid material. Non-grade speed adjustment by frequency converters, hydraulic elevating, working steadily, use and maintenance expediently.

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    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    PSD Series Mezzanine Platform High Speed Disperser (Large-Scale Platform Dissolver & Mill Charge System)

    Product Overview & Key Features

    The PSD series Mezzanine Platform High Speed Disperser is an industrial dissolving and pre-dispersion system designed for structural mounting on mezzanine steel platforms or factory ceilings. Combining the dissolver drive and mixing vessel into an integrated, closed production unit, the PSD series is specifically engineered for high-tonnage batch processing (500 to 15,000 Liters) and highly concentrated initial dispersion quantities (mill charges) across medium to high-viscosity coatings, paints, inks, and polymer pastes.

    • Mezzanine Steel Platform / Ceiling Mounting: Integrates directly into plant mezzanine structures, freeing valuable ground-level workshop floor space and enabling gravity-assisted downward batch feeding.
    • Closed System with Accessible Cover: Enclosed vessel design minimizes solvent evaporation and dust emissions, while hinged vessel access covers allow effortless sampling, cleaning, and maintenance.
    • Height-Adjustable Toothed Cowles Disc: Precision hydraulic elevation allows operators to adjust the dispersing disc height in real time to match fluctuating batch levels and maintain optimal vortex flow.
    • Heavy Drive Power Spectrum (18.5 kW – 312 kW): Equipped with advanced variable frequency converter (VFD) technology or heavy mechanical pulley-drive systems to deliver maximum torque across varying viscosity ranges.
    • Optimized for Highly Concentrated Mill Charges: Engineered to disperse dense pigment slurries and high-solid premixes before feeding into downstream bead mills, boosting overall production line throughput.

    PSD Technical Parameters

    Model Motor Power (kW) Speed Range (rpm) Disc Diameter (mm) Lifting Height (mm) Hydraulic Pump Power (kW) Handling Capacity (L) Weight (kg)
    PSD18.5/22/30/37 18.5 / 22 / 30 / 37 0 – 1450 350 / 400 1200 1.1 600 – 2000 1700
    PSD45/55 45 / 55 0 – 1200 450 1300 1.5 1000 – 2500 2100
    PSD75/90 75 / 90 0 – 1200 600 1600 2.2 5000 2600

    *Note: Parameters above represent standard production models. Large-scale custom configurations up to 312 kW motor power, vessel batch capacities up to 15,000 Liters, vacuum-sealed execution, and explosion-proof electrical certifications are engineered upon request.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct fabrication in our 9,000 m² production facility in Wuxi, Jiangsu. In-house platform structural welding, hydraulic column machining, and dynamic shaft balancing without trading markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC process engineers for mezzanine structural load calculations, Cowles disc tip speed matching, and motor power sizing.

    100% Customizable

    100% CUSTOMIZABLE

    Custom motor electrical standards (220V/380V/440V, 50Hz/60Hz), SS304/SS316L metallurgy, thermal cooling jackets, and Ex-proof electrical builds.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized mezzanine frame protocols and stocked raw steel inventory ensure rapid 30 to 45-day factory turnaround for export.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every PSD disperser undergoes hydraulic pressure holding tests, dynamic shaft balancing, and dry-run load tests prior to dispatch.

    3 Years Warranty

    3 YEARS WARRANTY

    Protected by our standard 3-Year Global Warranty covering main structural platform frames, hydraulic lift columns, and primary drive motors.

    Product Details

    Mezzanine Structural Support Base

    Mezzanine Platform Support Base

    Height-Adjustable Cowles Dispersing Disc

    Height-Adjustable Cowles Disc

    Sealed Vessel Cover with Inspection Port

    Sealed Cover with Inspection Port

    Electro-Hydraulic Lifting System

    Electro-Hydraulic Lift & Drive

    Target Application Spectrum

    Industrial Coating

    Industrial Coatings

    Cosmetic Emulsions

    Cosmetic Creams & Lotions

    Organic Dyes

    Organic Dyes & Colorants

    Adhesives and Glues

    Adhesives & Glues

    Printing Inks

    Printing Inks

    Paints

    Architectural & OEM Paints

    Specialty Packaging Inks

    Specialty Packaging Inks

    Polymer Sealants

    Polymer Sealants

    Ready to Discuss Your Mezzanine Platform Disperser Requirements?

    Tell us your product formulation, target batch volume (L), and mezzanine layout specifications — our Wuxi engineering team will recommend the right PSD platform disperser configuration and deliver a factory quote within 24 hours.

    Frequently Asked Questions

    What is a mezzanine platform disperser used for?
    A mezzanine platform disperser (PSD series) is designed for direct mounting on structural steel mezzanines or factory ceilings. It is used for high-tonnage dissolution, wetting, and high-shear pre-dispersion of coatings, paints, inks, and high-viscosity pastes in large batch volumes (500 to 15,000 Liters).
    How does mezzanine installation improve plant workflow?
    By elevating the heavy dispersing drive onto a mezzanine platform, ground-level floor space remains completely clear for material transit. Operators can charge raw pigments and powders from the upper platform while discharging pre-mixed mill charges downward via gravity into bead mills or filling lines.
    What batch capacity and motor power range can the PSD series handle?
    Standard PSD models range from 18.5 kW up to 90 kW handling 600 to 5,000 Liters per batch. Custom heavy-duty mezzanine units are available with motor ratings up to 312 kW for processing large industrial batches up to 15,000 Liters.
    Why is the PSD disperser ideal for highly concentrated mill charges?
    The combination of high motor horsepower, height-adjustable serrated Cowles discs, and VFD speed control creates high hydraulic shear in dense slurries, ensuring complete pigment deagglomeration prior to fine milling.
    Are explosion-proof electrical controls available for solvent-borne plants?
    Yes. All PSD mezzanine dispersers can be configured with cast aluminum explosion-proof control panels, Ex-proof motors, and sealed electrical junction enclosures compliant with international hazardous area safety regulations.
    What is the warranty on POLYC mezzanine dispersers?
    All genuine POLYC PSD platform dispersers carry our standard 3-Year Global Warranty covering main structural platform frames, hydraulic lift columns, and primary drive motors along with lifelong factory spare parts support.

    Related Industrial Dispersing & Mixing Resources

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    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
    Related Products
    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

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    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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