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Professional bead mill, mixers manufacturer and factory - Polyc

Double Shaft High Speed Disperser 1
Double Shaft High Speed Disperser 2
Double Shaft High Speed Disperser 3
Double Shaft High Speed Disperser 4
Double Shaft High Speed Disperser 5
Double Shaft High Speed Disperser 1
Double Shaft High Speed Disperser 2
Double Shaft High Speed Disperser 3
Double Shaft High Speed Disperser 4
Double Shaft High Speed Disperser 5

Double Shaft High Speed Disperser

 

Our PDH Double Shafts Disperser is also called High Speed Dissolver which has double dispersing shafts are suitable for producing paint, ink, coating, dyestuff, paper making and so on in chemical industry. The PDH Double Shafts Disperser can be used for wet dispersing and mixing liquid-solid material. Non-grade speed adjustment by frequency converters, hydraulic elevating, working steadily, use and maintenance expediently.

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    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    PDH Series Hydraulic Double Shaft Disperser (Dual-Shaft High-Shear Dissolver & Mixer)

    Product Overview & Key Highlights

    The PDH series Double Shafts Disperser is a heavy-duty industrial dispersing and blending system engineered for high-solid content formulations and medium-to-high viscosity pastes. Combining dual high-speed sawtooth Cowles dispersing impellers or a dual-shaft agitation layout, it delivers intense hydraulic shearing, high-frequency particle collisions, and continuous batch turnover directly inside the mixing vessel — capable of preliminary dispersion as well as full finished-product compounding.

    • Dual-Shaft High-Shear Agitation: Twin dispersing shafts rotate synchronously to generate intersecting high-velocity vortexes, doubling the shear zone area and preventing viscous material from adhering to vessel dead zones.
    • Custom Tank-Matched Impeller Geometry: Sawtooth dispersing discs are precision-proportioned to match the vessel diameter and depth, ensuring uniform laminar flow and rapid pigment de-agglomeration.
    • Precision Electro-Hydraulic Lifting: Heavy-duty hydraulic lift column provides smooth, stable vertical travel (up to 1,600 mm), allowing fast tank changeovers and easy access for washdowns.
    • High Power Torque Output: Heavy drive motors (11 kW to 75 kW) deliver sustained high torque to process viscous pastes, textured coatings, and high-solid mineral slurries up to 3,000 L per batch.
    • Explosion-Proof & Sanitary Options: Available in SS304/SS316L stainless steel contact metallurgy, equipped with cast aluminum explosion-proof operation panels and Ex-proof motors compliant with international safety standards.

    PDH Technical Parameters

    Model Main Power (kW) Speed Range (rpm) Lifting Height (mm) Tank Capacity (L)
    PDH11 11.0 0 – 1200 900 500
    PDH30 30.0 0 – 1200 1200 1000
    PDH45 45.0 0 – 1200 1400 2000
    PDH75 75.0 0 – 1200 1600 3000

    *Note: Parameters above represent standard production models. Custom motor voltages (220V/380V/440V, 50Hz/60Hz), variable frequency speed controllers (VFD), vacuum-sealed covers, and pneumatic mobile tank clamping devices are engineered on request.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct fabrication in our 9,000 m² production plant in Wuxi, Jiangsu. In-house dual-shaft alignment, hydraulic column lathing, and dynamic balancing without trading markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC process engineers for dual-shaft spacing calculations, disc diameter sizing, and viscosity power matching.

    100% Customizable

    100% CUSTOMIZABLE

    Custom motor electrical ratings (220V/440V, 50Hz/60Hz), SS304/SS316L metallurgy, jacketed mixing tanks, and Ex-proof electrical builds.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized hydraulic lift frames and stocked raw steel materials ensure rapid 30 to 45-day factory turnaround for export.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every PDH disperser undergoes hydraulic pressure holding tests, twin-shaft dynamic balancing, and dry-run load tests prior to dispatch.

    3 Years Warranty

    3 YEARS WARRANTY

    Protected by our standard 3-Year Global Warranty covering main hydraulic lift columns, drive transmission shafts, and electric motors.

    Product Details

    Sawtooth Dispersing Discs

    Sawtooth Dispersing Discs

    Protected Cable Junction Box

    Protected Cable Junction Box

    High-Torque Ex-Proof Motor

    High-Torque Ex-Proof Motor

    Ex-Proof Aluminum Control Panel

    Ex-Proof Aluminum Control Panel

    Target Application Spectrum

    Industrial Coatings

    Industrial Coatings

    Cosmetic Emulsions

    Cosmetic Creams & Lotions

    Organic Dyes and Pigments

    Organic Dyes & Pigments

    Adhesives and Glues

    Adhesives & Glues

    Printing Inks

    Printing Inks

    Architectural Paints

    Architectural & OEM Paints

    Specialty Packaging Inks

    Specialty Packaging Inks

    Polymer Sealants

    Polymer Sealants

    Ready to Discuss Your Double Shaft Disperser Requirements?

    Tell us your material formulation, viscosity, and target batch volume (L) — our Wuxi engineering team will recommend the right PDH configuration and provide a direct factory quote within 24 hours.

    Frequently Asked Questions

    What is a double shaft disperser used for?
    A double shaft disperser (PDH series) is an industrial high-shear mixer configured with two independent dispersing shafts. It is engineered for dissolving, de-agglomerating, and blending medium-to-high viscosity pastes, textured coatings, adhesives, and paints where single-shaft dispersers leave dead zones.
    How does the double shaft design improve dispersion over single shaft mixers?
    In large vessels or viscous pastes, single-shaft dispersers create a localized doughnut vortex while leaving stagnant material near tank walls. The PDH series uses two high-speed shafts running in parallel, creating intersecting high-shear turbulence that covers the entire vessel volume and halves mixing cycle times.
    What batch volume and motor power range is available for the PDH series?
    Standard PDH models range from 11 kW (PDH11 for 500 L batches) up to 75 kW (PDH75 for 3,000 L batches), with custom motor powers and larger batch capacities engineered upon request.
    How does the electro-hydraulic lifting system operate?
    A dedicated hydraulic power unit drives an oil cylinder within a precision-machined heavy column. Push-button controls on the operator panel raise and lower the dual-shaft assembly smoothly (lifting travel up to 1,600 mm) with built-in stroke limit safety interlocks.
    Are explosion-proof electrical configurations available?
    Yes. All PDH double shaft dispersers can be configured with cast aluminum explosion-proof control consoles, Ex-proof motors (ATEX/IECEx compliant), and sealed electrical junction boxes for safe processing in hazardous solvent environments.
    What is the warranty and delivery time on POLYC double shaft dispersers?
    All genuine POLYC PDH double shaft dispersers carry our standard 3-Year Global Warranty covering hydraulic lift columns, transmission shafts, and drive motors, with standard machines delivering within 30 to 45 days from technical drawing confirmation.

    Related Industrial Dispersing & Mixing Resources

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    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
    Related Products
    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

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    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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