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Professional bead mill, mixers manufacturer and factory - Polyc

Double Shaft High Speed Disperser 1
Double Shaft High Speed Disperser 2
Double Shaft High Speed Disperser 3
Double Shaft High Speed Disperser 4
Double Shaft High Speed Disperser 5
Double Shaft High Speed Disperser 1
Double Shaft High Speed Disperser 2
Double Shaft High Speed Disperser 3
Double Shaft High Speed Disperser 4
Double Shaft High Speed Disperser 5

Double Shaft High Speed Disperser

 

Our PDH Double Shafts Disperser is also called High Speed Dissolver which has double dispersing shafts are suitable for producing paint, ink, coating, dyestuff, paper making and so on in chemical industry. The PDH Double Shafts Disperser can be used for wet dispersing and mixing liquid-solid material. Non-grade speed adjustment by frequency converters, hydraulic elevating, working steadily, use and maintenance expediently.

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    ✔ Twin Synchronous Shafts ✔ CE Certified & ISO 9001 ✔ 3-Year Global Warranty ✔ Direct Wuxi Factory Pricing

    PDH Series Hydraulic Double Shaft Disperser

    The PDH series combines two high-speed sawtooth Cowles impellers on independent shafts to destroy the dead zones single-shaft dispersers leave near large vessel walls. From 11 kW / 500 L pilot batches up to 75 kW / 3,000 L production vessels, it delivers rapid preliminary dispersion for downstream wet grinding as well as full finished-product compounding of paints, adhesives and high-solid slurries.

    Get a Configured Quote Chat on WhatsApp

    PDH Series Hydraulic Double Shaft Disperser for Industrial Paint Manufacturing

    11–75 kW

    Dual-shaft motor power

    500–3,000 L

    Batch capacity per tank

    2 Shafts

    Intersecting high-shear vortexes

    1,600 mm

    Electro-hydraulic lift travel

    Core Technology & Working Principle

    A double shaft disperser runs two sawtooth Cowles impellers side by side in the same vessel. Each shaft builds its own high-velocity doughnut vortex; where the two flow fields intersect, particle agglomerates are torn apart by shear gradients a single shaft cannot generate. The result is faster wet-out, uniform color development and no stagnant paste clinging to the tank wall.

    ▲ Dual-Shaft High-Shear Agitation

    Twin dispersing shafts rotate synchronously to generate intersecting high-velocity vortexes, doubling the shear zone area and preventing viscous material from adhering to vessel dead zones.

    ▲ Tank-Matched Impeller Geometry

    Sawtooth dispersing discs are precision-proportioned to match the vessel diameter and depth, ensuring uniform laminar flow and rapid pigment de-agglomeration in every batch.

    ▲ Electro-Hydraulic Lifting

    A heavy-duty hydraulic lift column provides smooth, stable vertical travel up to 1,600 mm, allowing fast tank changeovers and full access for washdown between batches.

    Precision Engineered Details

    The components below are what plant teams interact with every shift — built to survive heavy paste duty, solvent cleaning and years of continuous cycling.

    Twin sawtooth Cowles dispersing discs on PDH double shaft disperser

    Twin Cowles Dispersing Discs

    Precision-machined sawtooth discs generate the peripheral shear that wets and separates pigment agglomerates, sized to match each vessel's diameter and depth.

    Heavy duty dual column hydraulic lift system of PDH disperser

    Dual-Column Hydraulic Lift

    A dedicated hydraulic power unit raises and lowers the dual-shaft assembly smoothly, with built-in stroke limit safety interlocks and travel up to 1,600 mm.

    Protected cable junction box of PDH double shaft disperser

    Protected Cable Junction Box

    Sealed electrical junction boxes protect wiring from solvent vapor and washdown, and pair with Ex-proof motors for hazardous-area installations.

    High-torque explosion-proof motor configuration of PDH disperser

    High-Torque Ex-Proof Motors

    Heavy drive motors from 11 kW to 75 kW sustain high torque in viscous pastes, with explosion-proof versions available upon request for solvent plants.

    PDH Technical Parameters

    The table below summarises the standard PDH production line-up. Custom voltages, VFD control, vacuum-sealed covers and pneumatic tank clamping are engineered on request.

    ModelMain Power (kW)Speed Range (rpm)Lifting Height (mm)Tank Capacity (L)
    PDH1111.00 – 1200900500
    PDH3030.00 – 120012001000
    PDH4545.00 – 120014002000
    PDH7575.00 – 120016003000

    *Parameters represent standard production models. Custom motor voltages (220V/380V/440V, 50Hz/60Hz), variable frequency speed controllers (VFD), vacuum-sealed covers and pneumatic mobile tank clamping devices are engineered on request. Reference projects in your industry are available on request.

    Our Manufacturing Advantages

    POLYC manufacturing plant in Wuxi, certified to CE and ISO 9001

    🏢 Direct Source Factory

    Shanghai Polyc Technology Co., Ltd. is not a reseller. We forge the heavy-duty cast frames and precision-machine the dispersing shafts from raw materials at our Wuxi plant, so you buy at the factory price and speak directly to the engineers who built your machine.

    ✈️ 30–45 Days Fast Delivery

    Standard PDH models ship within 30 to 45 days from technical drawing confirmation, backed by integrated vertical in-house production lines.

    🛡️ Strict Quality Control

    Dual-shaft alignment, hydraulic column lathing and impeller dynamic balancing are all inspected in-house, and every disperser is test-run at the factory before packing.

    🔧 3-Year Global Warranty

    Every PDH double shaft disperser is covered for three years on hydraulic lift columns, transmission shafts and drive motors, with rapid DHL spare parts dispatch worldwide.

    Target Application Spectrum

    Double shaft dispersers shine wherever high-solid or viscous formulations defeat a single shaft — from premix ahead of wet grinding to full finished-product compounding:

    Industrial coatings production with double shaft disperser

    Industrial Coatings

    Organic dyes and colorants dispersion

    Dyes & Colorants

    Printing ink manufacturing with double shaft disperser

    Printing Inks

    Architectural and OEM paint production

    Architectural & OEM Paints

    Ready to Discuss Your Double Shaft Disperser Requirements?

    Tell us your material formulation, viscosity and target batch volume (L) — our Wuxi engineering team will size the dual-shaft spacing, disc diameters and motor power, then quote directly from the factory within 24 hours.

    Get a Configured Quote Chat on WhatsApp

    Technical FAQ

    Short answers to the questions plant managers ask before specifying a double shaft disperser.

    What is a double shaft disperser used for?
    A double shaft disperser (PDH series) is an industrial high-shear mixer configured with two independent dispersing shafts. It is engineered for dissolving, de-agglomerating, and blending medium-to-high viscosity pastes, textured coatings, adhesives, and paints where single-shaft dispersers leave dead zones.
    How does the double shaft design improve dispersion over single shaft mixers?
    In large vessels or viscous pastes, single-shaft dispersers create a localized doughnut vortex while leaving stagnant material near tank walls. The PDH series uses two high-speed shafts running in parallel, creating intersecting high-shear turbulence that covers the entire vessel volume and halves mixing cycle times.
    What batch volume and motor power range is available for the PDH series?
    Standard PDH models range from 11 kW (PDH11 for 500 L batches) up to 75 kW (PDH75 for 3,000 L batches), with custom motor powers and larger batch capacities engineered upon request.
    How does the electro-hydraulic lifting system operate?
    A dedicated hydraulic power unit drives an oil cylinder within a precision-machined heavy column. Push-button controls on the operator panel raise and lower the dual-shaft assembly smoothly (lifting travel up to 1,600 mm) with built-in stroke limit safety interlocks.
    Are explosion-proof electrical configurations available?
    Yes. All PDH double shaft dispersers can be configured with cast aluminum explosion-proof control consoles, explosion-proof motors, and sealed electrical junction boxes for safe processing in hazardous solvent environments.
    What is the warranty and delivery time on POLYC double shaft dispersers?
    All genuine POLYC PDH double shaft dispersers carry our standard 3-Year Global Warranty covering hydraulic lift columns, transmission shafts, and drive motors, with standard machines delivering within 30 to 45 days from technical drawing confirmation.

    Related Resources

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    Inline Dispersion Machine

    IDS inline dispersion for continuous recirculation pipelines.

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    Paint & Coating Production Line

    Turnkey solutions from premix to final filling.

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    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

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    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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