Planetary Mixer for Silicone Gel

Product Overview

• Planetary Agitation Motion: The stirring paddles in the kettle rotate on their own shafts while revolving around the central vessel axis. This dual planetary trajectory forces high-viscosity formulations to flow continuously, delivering intense compounding and kneading without dead angles for viscosities from 0 to 1,500,000 cps.
• Scalable Capacity Range: Available in laboratory planetary mixer models (2L and 5L for R&D trials) up to heavy-duty industrial planetary mixer configurations with 2,000L working batch capacities.
• Versatile Low-Speed Agitator Blades: Low-speed shafts can be fitted with frame-type, paddle-type, or double-twist frame agitators to match specific shear and kneading requirements.
• High Vacuum Retention: Heavy-duty sealed vessel construction maintains vacuum levels from -0.098 to 0 MPa, eliminating micro-bubbles and air pockets in dense pastes.
• Precise Thermal Control: Configurable heating jackets (electric, steam, hot water, or thermal oil circulation) pair with intelligent PLC temperature controllers to deliver precise thermal accuracy within ±1°C across a range of 0°C to 220°C.
• Multiple Discharge Options: Unload viscous batches via hydraulic extrusion press machine, positive air pressure discharge, or heavy metering pump transport.
• Custom Material & Control Specs: Wetted parts in SS304 or SS316L, optional fluoropolymer surface coatings, and control options ranging from manual button panels to explosion-proof PLC systems.

Typical Components

• Mixing Paddles / Blades: Precision-cast planetary blades paired with flexible PTFE scrapers that continuously sweep the vessel wall and bottom to ensure 100% material turnover.
• Hydraulic Lifting Column: Heavy-duty hydraulic cylinder lifts the mixing head or lowers the mixing vessel for effortless container swapping and vessel washdown.
• Vacuum Sealing Assembly: Dual mechanical seals or specialized vacuum gland packing prevent vacuum leakage during high-speed agitation.

Key Features and Industrial Benefits of PMX Planetary Mixer

• Dual Orbital & Planetary Kinematics: Planetary blades revolve along the vessel wall while spinning on their own axes, forcing high-viscosity pastes and non-flowing gels into continuous three-dimensional kneading zones.
• Extreme Viscosity Compounding: Engineered specifically for thixotropic pastes, silicone sealants, lithium battery slurries, and structural putties that standard single-axis mixers cannot move.
• Bubble-Free Vacuum Degassing: High-integrity mechanical seals retain deep vacuum down to -0.098 MPa, venting entrapped moisture and gas pockets during intensive kneading cycles.
• Thermal Stability: Jacket heating and cooling circuits maintain strict thermal uniformity within ±1°C, protecting heat-sensitive active ingredients and polymers from localized thermal breakdown.
• Hydraulic Press Unloading: Integrates seamlessly with dedicated hydraulic extrusion pressing machines to fully discharge heavy, non-flowing pastes from movable mixing tanks.

Technical Parameters

Our Manufacturing Advantages

REAL MANUFACTURER

Direct sourcing from our 9,000 m² production factory in Wuxi. Heavy CNC machining, dynamic planetary head balancing, and assembly without trading markups.

24 HOUR ONLINE SUPPORT

Direct access to our Wuxi mechanical engineers for planetary gear ratio matching, vacuum seal selection, and extrusion press integration.

100% CUSTOMIZABLE

Tailored blade geometries (twist, frame, paddle), custom jacket heating methods, automated PLC recipe controls, and Ex-proof electrical builds.

30-45 DAYS FAST DELIVERY

Standardized planetary gearbox machining and stocked stainless steel vessel plates secure fast 30 to 45-day factory turnaround for export.

STRICT QUALITY CONTROL

ISO9001 and CE certified. Every PMX mixer undergoes complete dry-run testing, vacuum hold inspection down to -0.098 MPa, and thermal jacket pressure testing.

3 YEARS WARRANTY

Backed by our standard 3-Year Global Warranty covering planetary gearboxes, heavy hydraulic lift assemblies, and structural mixing tanks.

Product Details

Mixing & Dispersing Shafts

Planetary Mixer with Extruder

Planetary Mixer with Hydraulic Press

Double-Twist Blade Agitator

Target Application Spectrum

Structural Adhesives

Automotive Glues & Sealants

Lithium Battery Slurry

New Composite Materials

Pharma Ointments & Gels

Plasters & Putty Pastes

Silicone & PU Sealants

Textured Wall Putties

Project Field Cases

[Client industry & country — to confirm with sales]

[Client industry & country — to confirm with sales]

[Client industry & country — to confirm with sales]

[Client industry & country — to confirm with sales]

Ready to Discuss Your Planetary Mixer Requirements?

Tell us your material density, target viscosity (cps), and batch size — our Wuxi engineering team will recommend the right PMX configuration and provide a quote within 24 hours.