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Professional bead mill, mixers manufacturer and factory - Polyc

Concentric Double Shaft Mixer 1
Concentric Double Shaft Mixer 2
Concentric Double Shaft Mixer 3
Concentric Double Shaft Mixer 4
Concentric Double Shaft Mixer 5
Concentric Double Shaft Mixer 1
Concentric Double Shaft Mixer 2
Concentric Double Shaft Mixer 3
Concentric Double Shaft Mixer 4
Concentric Double Shaft Mixer 5

Concentric Double Shaft Mixer

PCM Concentric double shaft mixer is high efficiency dispersing and mixing equipment, consists of the scrapper agitator and high-speed disperser, two sets of agitators working at the same time, mixing the material rapidly under the action of strong shearing and mixing force. According to different viscosity, density and products formulation, different agitators (frame type, half-frame type) and dispersing disc (double disc/ single disc/ Niemann disc) are optional.

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    ✔ Independent Coaxial Drives ✔ CE Certified & ISO 9001 ✔ 3-Year Global Warranty ✔ Direct Wuxi Factory Pricing

    PCM Concentric Double Shaft Mixer (Coaxial High-Shear Disperser & Anchor Agitator)

    The PCM series is a coaxial dual-shaft compounding machine engineered for high-solid, thixotropic pastes and viscous formulations up to 100,000 cps. An inner high-speed shaft carries a serrated Cowles disc (0–1,500 rpm) for hydraulic shear and rapid powder wet-out, while an outer hollow shaft turns a low-speed anchor frame (25–50 rpm) fitted with PTFE scrapers that wipe the vessel wall on every revolution. From 150 L pilot batches up to 1,500 L production vessels, it handles wall putties, textured coatings, sealants and high-viscosity adhesives.

    Get a Configured Quote Chat on WhatsApp

    PCM Concentric Double Shaft Mixer for high viscosity paste compounding

    11–55 kW

    Inner dispersing motor power

    150–1,500 L

    Working capacity per batch

    0–1,500 rpm

    Inner Cowles disc speed

    100,000 cps

    Maximum formulation viscosity

    Core Technology & Working Principle

    In a concentric design both shafts share one central axis. The fast inner shaft builds a localised high-shear vortex around the Cowles disc, while the slow outer anchor sweeps the whole batch past that vortex and scrapes the wall clean. Because the two motions are driven independently, shear intensity and bulk turnover can be tuned separately — the key to processing thixotropic pastes that would either stall a single shaft or over-shear in a high-speed-only mixer.

    ▲ Coaxial Dual-Shaft Synergy

    An inner high-speed Cowles disc (0–1,500 rpm) and an outer low-speed anchor frame (25–50 rpm) run on independent coaxial drives, so shear intensity and full-batch turnover are set separately instead of being locked to one shaft speed.

    ▲ PTFE Scraping on a Mirror-Polished Vessel

    The vessel wall is CNC-lathed and mirror-polished to keep tight contact with the PTFE scraper blades, so no paste is left adhering to the wall. Continuous wall renewal also improves heat transfer during heating or cooling cycles.

    ▲ Thixotropic Paste Handling

    Rated for formulations up to 100,000 cps. Heavy paste is pushed back into the central high-shear zone instead of stagnating at the wall, keeping the batch uniform from the first minute of compounding.

    Precision Engineered Details

    The components below are what plant teams interact with every shift — built to survive heavy paste duty, solvent cleaning and years of continuous cycling.

    Concentric dual shaft agitator with PTFE wall scrapers on PCM mixer

    Concentric Shaft Agitator & PTFE Scrapers

    The inner dispersing shaft and the outer anchor frame share a single axis. Flexible PTFE scraper blades mounted on the anchor arm wipe the vessel wall on every revolution.

    Hydraulic lifting column and chassis of 1200L concentric shaft mixer

    Heavy-Duty Hydraulic Lifting Chassis

    A hydraulic column raises and lowers the entire mixing head, giving fast tank changeover and full access to the agitator and vessel for washdown between batches.

    Freestanding VFD electrical control cabinet for concentric mixer

    Freestanding VFD Electrical Cabinet

    A separate variable-frequency cabinet gives independent speed control for the inner and outer shafts. Sealed enclosures protect the drives from dust and washdown; explosion-proof configurations available upon request.

    Sealed vacuum cover with powder hopper on concentric dual shaft mixer

    Sealed Vacuum Cover & Powder Hopper

    Optional sealed covers hold deep negative pressure (≤ -0.098 MPa) for bubble-free de-aeration of thick gels and pastes, with a front hopper for feeding fillers under vacuum.

    PCM Technical Parameters

    The table below summarises the standard PCM production line-up. Motor voltages, vessel clamping fixtures, vacuum covers and explosion-proof electrical systems are engineered on request.

    ModelOuter Anchor Motor (kW)Anchor Speed (rpm)Inner Dispersing Motor (kW)Dispersing Speed (rpm)Working Capacity (L)
    PCM-1504.05011.00 – 1,500150
    PCM-3005.54015.00 – 1,500300
    PCM-5007.52522.00 – 1,500500
    PCM-100011.02537.00 – 1,5001,000
    PCM-150015.02555.00 – 1,4501,500

    *Parameters represent standard configurations. Motor voltages (220V/380V/440V, 50Hz/60Hz), vessel clamping fixtures, vacuum covers and explosion-proof electrical systems are engineered on request. Processing limit up to 100,000 cps. Reference projects in your industry are available on request.

    Our Manufacturing Advantages

    POLYC manufacturing plant in Wuxi, certified to CE and ISO 9001

    🏢 Direct Source Factory

    Shanghai Polyc Technology Co., Ltd. is not a reseller. We forge the heavy-duty frames and precision-machine the coaxial shafts from raw material at our 9,000 m² Wuxi plant, so you buy at factory price and speak directly to the engineers who built your machine.

    ✈️ 30–45 Days Fast Delivery

    Standard PCM models ship within 30 to 45 days from technical drawing confirmation, backed by integrated vertical in-house production lines.

    🛡️ Strict Quality Control

    Concentric coaxial machining, hydraulic column lathing and shaft dynamic balancing are all performed and inspected in-house, and every mixer is test-run at the factory before packing.

    🔧 3-Year Global Warranty

    Every PCM concentric double shaft mixer is covered for three years on structural frames, hydraulic lift columns and drive gearboxes, with rapid DHL spare parts dispatch worldwide.

    Target Application Spectrum

    Concentric double shaft mixers shine wherever a high-solid or thixotropic paste defeats a single-shaft mixer — from putty and texture compounding to sealant and adhesive production:

    High viscosity water-based coatings production with concentric mixer

    High Viscosity Water-Based Coatings

    Wall putty paste and architectural filler compounding

    Wall Putty Pastes & Fillers

    Polymer sealant and industrial adhesive production

    Polymer Sealants & Adhesives

    Textured coating and stone paint compounding

    Textured Coatings & Stone Paints

    Ready to Discuss Your Concentric Double Shaft Mixer Requirements?

    Tell us your formulation viscosity, target batch volume (L) and process requirements — our Wuxi engineering team will size the anchor-to-disc ratio, scraper profile and motor power, then quote directly from the factory within 24 hours.

    Get a Configured Quote Chat on WhatsApp

    Technical FAQ

    Short answers to the questions plant managers ask before specifying a concentric double shaft mixer.

    What is a concentric double shaft mixer used for?
    A concentric double shaft mixer (PCM series) features two coaxial shafts running along the same central axis. It is designed for dispersing and compounding medium-to-high viscosity formulations (up to 100,000 cps) like wall putties, textured paints, waterproof coatings, glues, and polymer sealants.
    How does the coaxial dual shaft design operate?
    The inner high-speed shaft spins a Cowles dispersing blade (0-1500 rpm) to create high hydraulic shear that wets powders instantly. Simultaneously, the outer hollow shaft rotates an anchor agitator (25-50 rpm) equipped with PTFE scrapers to sweep material off the vessel wall and direct it back into the dispersing zone.
    What viscosity range can the PCM series process?
    The PCM concentric mixer typically handles formulation viscosities up to 100,000 cps. For ultra-heavy non-flowing pastes exceeding 1,000,000 cps, explore our PMX double planetary mixer series.
    Why are PTFE scrapers and mirror-polished vessels critical?
    In viscous coatings and putties, material sticks readily to container walls, causing unmixed dead zones and poor thermal transfer. PTFE scrapers running against mirror-polished interior walls eliminate wall buildup, ensuring complete batch uniformity and fast washdowns.
    Can the PCM mixer be operated under vacuum and in hazardous areas?
    Yes. Sealed vacuum covers are available to de-aerate micro-bubbles during high-speed agitation. Aluminum explosion-proof operation panels and Ex-proof drive motors are available for solvent-based paint and adhesive lines.
    What is the warranty on POLYC concentric double shaft mixers?
    All genuine POLYC PCM concentric mixers carry our standard 3-Year Global Warranty covering primary structural frames, hydraulic lift columns, and drive gearboxes along with lifelong factory spare parts support.

    Related Resources

    Industrial Mixer Catalog

    Full range of POLYC mixing and dispersing equipment.

    View product →

    PMX Vacuum Planetary Mixer

    For non-flowing pastes above 1,000,000 cps.

    View product →

    High Viscosity Mixer Guide

    Specifications and selection logic for paste mixing.

    Read the guide →

    Adhesive & Sealant Line

    Turnkey production from mixing to final filling.

    View solution →

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    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
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    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

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