Pesticide SC Formulation Production Line
We can offer an integrated solution for SC formulation Production Line for agrochemical industries. For some special requirements, full set of circulation grinding solutions and turnkey projects can be customized based on actual production needs, including human-machine interface automatic control and semi-automatic production workshop.
Turnkey Agrochemical Fluid Production Line (SC, SL, EC, EW Pesticide Plant)
Product Overview & Turnkey Capabilities
The POLYC Agrochemical Fluid Production Line is a fully integrated, automated processing plant engineered for crop protection and pesticide formulation manufacturers. Designed to process water-based and solvent-based agrochemicals — including Suspension Concentrates (SC), Soluble Liquids (SL), Emulsifiable Concentrates (EC), and Emulsions in Water (EW) — this turnkey system combines high-shear solid powder induction, sub-micron wet bead milling ($D_{90} < 2\,\mu\text{m}$), pipeline rotor-stator homogenization, and automated recipe batching into one synchronized facility.
From automated raw active ingredient (AI) charging with high-speed dispersers (PDM/PSD series) to continuous wet grinding in PZB pin-type horizontal bead mills and high-shear pipeline emulsification, our turnkey plant engineering includes 3D sanitary pipe manifolds, closed-circuit glycol chilling, and ATEX/IECEx explosion-proof automation.
POLYC Core SC Wet Grinding Station: High-Efficiency Horizontal Bead Mill with Dynamic Separation Screen.
Turnkey Production Line Architecture & Module Specifications
| System Module | Core Equipment | Target Formulation | Process Function & Technical Highlights |
|---|---|---|---|
| 1. Pre-Mixing & Wetting | PDM / PSD High-Speed Disperser | SC, SL, EC, EW | High-shear powder wetting, anti-foaming pre-mixing, and liquid-solid de-agglomeration in stainless steel mixing vessels. |
| 2. Wet Grinding & Milling | PZB / PZP Horizontal Bead Mill | SC Formulations | Continuous sub-micron wet bead milling down to $D_{90} < 2\,\mu\text{m}$ with 0.4–1.2 mm zirconia media and double-end mechanical seals. |
| 3. In-Line Emulsification | PWR Pipeline High-Shear Pump | EW, EC, Micro-Emulsions | In-line multi-tooth stator-rotor shear head achieving uniform 0.5–2 µm droplet distributions for long-term physical stability. |
| 4. Jacketed Thermal Chilling | Industrial Water / Glycol Chiller | All Formulations | Precision jacket cooling to dissipate mechanical friction heat, holding product temperature below 35°C to prevent AI degradation. |
| 5. Safety Sifting & Filling | PVS Vibrating Sifter & Bottling Line | SC, SL, EC, EW | High-frequency 60–200 mesh sifting paired with automatic flowmeter/piston bottling, capping, induction foil sealing, and labeling. |
| 6. Central PLC / SCADA Station | PLC SCADA Console & Sanitary Pipes | Full Turnkey Plant | Fully welded sanitary SS304/SS316L manifold lines with automated pneumatic valves, load-cell batching, and remote diagnostics. |
*Note: Plant capacities range from 1,000 tons/year pilot systems up to 20,000+ tons/year commercial formulation facilities. Custom voltages (220V/380V/440V/480V at 50Hz/60Hz), automated CIP cleaning manifolds, and ATEX/IECEx certified explosion-proof workshops are engineered upon request for turnkey chemical production lines.
Core Plant Machines & Subsystems
PDM High-Speed Disperser
Pre-mixes solid active ingredients and wetting surfactants into a pumpable slurry before bead milling.
PWR Pipeline Emulsifier Pump
Executes high-shear rotor-stator homogenization for EW, EC, and micro-emulsion droplet refinement.
PZB Pin-Type Nano Bead Mill
Delivers high-energy kinetic shear for continuous sub-micron SC suspension grinding ($D_{90} < 2\,\mu\text{m}$).
Our Direct Manufacturing Advantages
REAL DIRECT MANUFACTURER
Direct equipment fabrication in our 9,000 m² production facility in Wuxi, Jiangsu. In-house bead mill assembly, vessel welding, and electrical panel wiring without trading markups.
24-HOUR ONLINE SUPPORT
Direct consultation with POLYC agrochemical process engineers for plant P&ID generation, 3D piping routing, and particle grind optimization.
100% CUSTOMIZABLE
Tailored to site dimensions and local electrical standards (220V/380V/440V, 50Hz/60Hz), with SS304/SS316L/Hastelloy metallurgy and automated CIP washdown systems.
30-45 DAYS FAST DELIVERY
Modular equipment skid designs and stocked core components ensure fast 30 to 45-day factory manufacturing and testing prior to international export.
STRICT QUALITY CONTROL
ISO9001 and CE certified plant fabrication. Every system undergoes weld non-destructive testing, vessel pressure holding tests, and automated sequence simulation prior to shipment.
3-YEAR GLOBAL WARRANTY
Protected by our standard 3-Year Global Warranty covering main vessel structures, bead mill chambers, drive transmissions, and electric drive motors.
In-house automated vessel welding, precision CNC machining, and modular plant pre-assembly at POLYC's 9,000 m² Wuxi manufacturing plant.
Ready to Plan Your Agrochemical Formulation Plant Project?
Share your target formulation types (SC / SL / EC / EW), annual production capacity (tons/year), and plant workshop dimensions — our engineering team will provide complete P&ID drawings, equipment schedules, and a factory proposal within 24 hours.