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Professional bead mill, mixers manufacturer and factory - Polyc

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Filling Machine 1
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Filling Machine

 

PFM Filling Machine is mainly used for filling coating, ink, paint, glue, lubrication in the field of the oil industry, fine chemicals

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    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    PFM Series Semi-Automatic Gravimetric Liquid Filling Machine (High-Precision Load Cell Weighing & Capping System)

    Product Overview & Key Highlights

    The PFM series Semi-Automatic Gravimetric Liquid Filling Machine is a high-precision packaging solution designed for accurate quantitative dosing of low to high-viscosity liquids, pastes, and chemical slurries. Utilizing high-sensitivity electronic load cell weight sensors, the system controls pneumatic charging valves via real-time signal feedback, achieving high filling speeds (160 – 240 containers/hour) with an exceptional accuracy rating of ±0.2% (±10g per container), completely unaffected by fluctuations in material density or viscosity.

    • Two-Stage Coarse & Fine Filling Valves: Automatically switches from high-flow rapid coarse feeding to precision slow trickle dosing as the target weight approaches, optimizing cycle speed while preventing overfill.
    • Anti-Drip & Bubble-Free Submersible Nozzle: Specialized pneumatic cutoff nozzle features a vacuum suck-back / anti-leak mechanism and submersible bottom-up filling capability to eliminate splashing and air entrapment in foaming liquids.
    • Integrated Pneumatic Lid Nipping & Capping: Outfitted with an auxiliary pneumatic lid pressing/capping device, enabling a single operator to complete weighing, dosing, and secure container sealing in one seamless station.
    • Inline Pre-Filter Integration: Direct front-end pump connection or pressure tank feed allows seamless inline bag/cartridge filter integration to protect final product purity prior to canning.
    • Explosion-Proof & Chemical Resistance: Available in full SS304/SS316L stainless steel contact metallurgy with optional ATEX / Ex-proof pneumatic controls for packaging flammable solvent-based paints, inks, and adhesives.

    PFM Technical Parameters

    Item / Specification PFM5 PFM10 PFM30 PFM50
    Filling Range (kg) 0.5 – 5 2 – 10 5 – 30 10 – 50
    Filling Speed (containers/h) 160 – 240 160 – 240 160 – 240 160 – 240
    Accuracy Rating / Class 0.25 0.25 0.25 0.25
    Dosing Accuracy (%) ±0.2% ±0.2% ±0.2% ±0.2%
    Electrical Supply AC 220V / 50Hz ± 2Hz (Customizable 110V/60Hz)
    Pneumatic Air Source Flow: 0.1 m³/min  |  Operating Pressure: 0.4 – 0.6 MPa
    Working Temperature 0°C – 40°C

    *Note: Specifications above represent standard standalone models. Motor power supplies (110V/220V, 50Hz/60Hz), unpowered/powered roller conveyors, feeding pump interfaces, and explosion-proof electrical enclosures are custom-engineered on request.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct production in our 9,000 m² manufacturing facility in Wuxi, Jiangsu. In-house frame fabrication, load cell calibration, and pneumatic assembly without broker markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC filling automation engineers for nozzle stroke sizing, pump matching, and viscosity calibration guidance.

    100% Customizable

    100% CUSTOMIZABLE

    Custom nozzle diameters, container positioning jigs, stainless steel roller tracks, inline filter housings, and Ex-proof electrical builds.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized structural frames and stocked pneumatic valve components ensure rapid 30 to 45-day factory turnaround for export.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every PFM filling machine undergoes multi-point standard weight calibration and continuous dry-cycle pneumatic tests prior to dispatch.

    3 Years Warranty

    3 YEARS WARRANTY

    Protected by our standard 3-Year Global Warranty covering main structural frames, load cell weighing instrumentation, and pneumatic control assemblies.

    Product Details

    High-Precision Gravimetric Weighing Platform & Load Cell

    Precision Load Cell Weighing Platform

    Anti-Drip Submersible Filling Nozzle Assembly

    Anti-Drip Submersible Filling Nozzle

    Dual-Speed Pneumatic Control Valve & Feeding Port

    Two-Stage Fast/Slow Pneumatic Valve

    Pneumatic Lid Clamping & Capping Device

    Pneumatic Lid Clamping & Capper

    Target Application Spectrum

    Alumina and Mineral Slurries

    Alumina & Mineral Slurries

    Ceramic Inks

    Ceramic & Glass Inks

    Coatings

    Paints & Coatings

    Inkjet Ink

    Inkjet & Digital Inks

    Lithium Battery Slurry

    Lithium Battery Chemicals

    Nano Materials

    Advanced Nano-Materials

    Pharmaceutics

    Pharmaceutical Suspensions

    Printing Ink

    Packaging & Printing Inks

    Ready to Discuss Your Liquid Filling Machine Requirements?

    Tell us your liquid viscosity, target container capacity (kg/L), and required hourly throughput — our Wuxi engineering team will configure the right PFM filling machine and deliver a direct factory quote within 24 hours.

    Frequently Asked Questions

    How does a gravimetric filling machine ensure high measurement accuracy?
    Unlike volumetric piston fillers that fluctuate with liquid temperature and aeration, the PFM series measures real weight using high-precision electronic load cells. Real-time weight feedback controls the pneumatic cutoff valve directly, maintaining ±0.2% (±10g) accuracy regardless of viscosity or temperature changes.
    How does the two-stage (fast & slow) filling valve mechanism work?
    When filling begins, the valve opens fully for high-volume coarse dosing to complete 90% of the target weight rapidly. The controller then switches to a restricted slow-feed mode to top off the remaining 10% drop by drop, eliminating liquid momentum errors and splashing.
    Can the PFM filling machine handle foaming or volatile solvent-based liquids?
    Yes. For foaming chemicals and surfactants, the filling nozzle is programmed for submersible bottom-up filling, diving to the container bottom and rising synchronously with liquid levels. The pneumatic cutoff tip prevents dripping and stringing after discharge.
    What container types and sizes are compatible with the PFM series?
    The PFM series accommodates plastic bottles, metal cans, pails, and open/tight-head drums ranging from 0.5 kg up to 50 kg across four standard model sizes (PFM5, PFM10, PFM30, and PFM50).
    Are explosion-proof configurations available for flammable paint and ink filling?
    Yes. All PFM filling machines can be engineered with intrinsically safe load cell barriers, cast aluminum explosion-proof control consoles, and pneumatic-only actuation compliant with international hazardous area safety directives.
    What is the warranty and lead time on POLYC PFM filling machines?
    All genuine POLYC PFM filling machines carry our standard 3-Year Global Warranty covering main structural frames, load cell sensors, and pneumatic valve manifolds, with standard units delivering within 30 to 45 days from confirmed drawings.

    Related Industrial Processing & Filling Resources

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    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
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    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

    Add:
    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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