Chemical Reactor & Resin Plant: Specifications & Price Guide
Industrial Chemical Reactors & Turnkey Resin Plants
The POLYC Chemical Reactor and Resin Plant Series represents the foundational core of chemical manufacturing. Engineered to facilitate high-temperature and high-pressure organic synthesis, these robust stainless steel vessels integrate precision agitators, condensers, and fractionating columns to manufacture alkyd resins, polyesters, polyurethanes, and advanced adhesives.
POLYC Industrial Jacketed Reactor: Featuring a heavy-duty outer half-pipe (limpet coil) jacket designed for rapid thermal oil circulation and intense high-pressure chemical synthesis.
Engineering Architecture & Plant Advantages
Certified Pressure Integrity
Chemical reactions are highly exothermic and generate extreme internal pressures. POLYC fabricates every reactor from thick SS304 or SS316L plates in strict accordance with ASME and CE pressure vessel codes. Every unit passes rigorous X-ray flaw detection and hydrostatic testing.
Limpet Coil Thermal Management
Unlike traditional double-jacketed tanks that can crack under high steam pressure, we utilize welded outer half-pipe (limpet) coils. This design forces thermal oil or steam into a high-velocity spiral, achieving drastically faster heat transfer rates while reinforcing the vessel's structural integrity.
High-Grade Mechanical Sealing
Preventing toxic VOC solvent leaks during high-temperature reactions is critical. We deploy heavy-duty double mechanical seals equipped with independent coolant circulation. This ensures the reactor holds absolute vacuum (-0.098 MPa) during the esterification and polycondensation phases.
Turnkey Condensation & Reflux
A reactor is only one part of the plant. POLYC provides the complete EPC package: integrating vertical fractionating columns to separate vapors, horizontal shell-and-tube condensers to cool solvents, and catchment tanks to separate water from returning reflux solvents.
Turnkey Resin Plant Ecosystem
Main Reactor Kettle
The core pressure vessel where high-temperature polymer synthesis occurs.
Condensers & Columns
Shell-and-tube heat exchangers to cool and reflux vaporized solvents back into the reaction.
Dilution Kettles
Secondary vessels used to safely cool and thin down the highly viscous hot resin.
Ex-Proof Automation
ATEX/CNEX certified DCS control panels monitoring pressure, temperature, and agitation speed.
Reactor Technical Specifications
| Volume (Liters) | Agitator Power (kW) | Agitator Speed (rpm) | Heating Area (m²) | Design Pressure (MPa) |
|---|---|---|---|---|
| 500 L | 4.0 | 60 - 85 | 2.2 | -0.1 to 0.4 |
| 1000 L | 5.5 | 60 - 85 | 3.8 | -0.1 to 0.4 |
| 2000 L | 7.5 | 60 - 85 | 5.6 | -0.1 to 0.4 |
| 3000 L | 11.0 | 60 - 85 | 7.2 | -0.1 to 0.4 |
| 5000 L | 15.0 | 60 - 85 | 10.5 | -0.1 to 0.4 |
| 10000 L | 22.0 | 45 - 60 | 16.8 | -0.1 to 0.4 |
| 20000 L | 37.0 | 45 - 60 | 28.5 | -0.1 to 0.4 |
*Note: Agitator types (Anchor, Frame, Paddle, or Turbine) and specific jacket heating configurations (Electric, Steam, Thermal Oil) are fully customized based on the reaction chemistry and target viscosity of your product.
Turnkey Target Industries
Unsaturated Polyester Resins
Alkyd & Acrylic Resins
Polyurethane (PU) Adhesives
Coating & Paint Emulsions
Backed by China's Premier Manufacturing Base
POLYC's 9,000 m² manufacturing facility in Wuxi. We handle 100% of steel plate rolling, jacket welding, and hydrostatic pressure testing in-house.
🏭 Guaranteed Source Factory
Shanghai Polyc Technology Co., Ltd. is not an engineering broker. We design, weld, and certify these massive pressure vessels from raw steel. Sourcing directly from us eliminates middleman markups, ensuring you get heavy-duty, ASME/CE compliant synthesis equipment at authentic factory-direct pricing.
🤝 3-Year Global Warranty & EPC Turnkey Support
We customize the entire synthetic resin plant layout—from the main reactor to the condensers and thermal oil boilers. Every core vessel is backed by an exclusive 3-Year Global Warranty, supported by our engineers deploying directly to your site for complete plant installation, pipeline welding, and commissioning.
Ready to Build Your Resin Synthesis Plant?
Share your target synthetic material (Alkyd, Polyester, PU), required batch capacity (Liters), and specific heating requirements (Steam / Thermal Oil). POLYC engineering will design the P&ID layout and provide a turnkey EPC proposal within 48 hours.
Frequently Asked Questions
What is a chemical reactor used for?
What components make up a Turnkey Resin Plant?
Are POLYC reactors certified for high pressure?
What heating options are available for the reactors?
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