Pipeline High Shearing Emulsifier Pump
Our PWR Pipeline High Shearing Emulsifier Pump effectively, quickly and evenly disperse a phase or phases to another consecutive phase, usually, these phases are dissolvable to each other. The rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect, therefore, the material in the narrow slot among stator and rotor receives strong forces from mechanical and liquid shearing, centrifugal force, pressing, liquid fraction, clashing, tearing and rush water.
PWR Series Pipeline High Shearing Emulsifier Pump (Inline Continuous Homogenizer & Dispersion Pump)
Product Overview & Operating Principle
The PWR series Pipeline High Shearing Emulsifier Pump (Inline Homogenizing Pump) is a continuous, high-efficiency wet dispersion and emulsification machine engineered for automated pipeline assembly lines. Designed for single-pass or continuous recirculation processing, it instantly disperses, homogenizes, and refines immiscible liquid-liquid, liquid-solid, and gas-liquid phases without the need for large-footprint batch mixing vessels.
Precision Stator-Rotor High-Shear Kinetics
Inside the precision-machined working chamber, high-speed rotors (operating at 1,500 to 3,000 rpm with linear tip speeds exceeding 20 m/s) generate immense centrifugal suction. Material is drawn axially into the generator head and propelled radially through narrow precision-machined shear gaps (0.2 – 0.5 mm) between the rotor and stator. Subjected to intense hydraulic shear, high-frequency mechanical friction, micro-cavitation, and turbulent collision, droplet and agglomerate sizes are reduced to narrow sub-micron distributions, eliminating batch-to-batch quality discrepancies.
Key Technical Highlights
- Continuous In-Line Production: Seamlessly integrates into automated liquid processing pipelines, enabling 24/7 continuous operation with flow rates from 2 to 80 m³/h.
- Narrow Particle Distribution & Zero Dead Zones: 100% of the material stream passes directly through the high-shear generator head, eliminating unmixed bypass and ensuring lot-to-lot consistency.
- Energy-Saving & High-Throughput: Generates substantial processing efficiency with low power consumption, providing light delivery pumping head lift over short transport distances.
- Sanitary Metallurgy & Mechanical Seals: Wetted contact parts fabricated in mirror-polished SS304 or SS316L (Ra ≤ 0.4 μm) with double-end cartridge mechanical seals and barrier fluid cooling.
- Explosion-Proof & Multi-Stage Options: Available with ATEX/IECEx compliant explosion-proof motors, variable frequency drives (VFD), and multi-stage (1, 2, or 3-stage) rotor-stator sets for progressive shear refinement.
PWR Technical Parameters
| Model | Motor Power (kW) | Speed (rpm) | Flow Rate (m³/h) | Inlet Port | Outlet Port |
|---|---|---|---|---|---|
| PWR-4 | 4.0 | 3000 | 2 – 14 | DN40 | DN32 |
| PWR-75 | 7.5 | 3000 | 8 | DN50 | DN50 |
| PWR-110 | 11.0 | 3000 | 12 | DN65 | DN50 |
| PWR-220 | 22.0 | 3000 | 22 | DN65 | DN80 |
| PWR-370 | 37.0 | 1500 | 30 | DN100 | DN100 |
| PWR-550 | 55.0 | 1500 | 40 | DN125 | DN100 |
| PWR-750 | 75.0 | 1500 | 55 | DN125 | DN100 |
| PWR-900 | 90.0 | 1500 | 65 | DN125 | DN100 |
| PWR-1100 | 110.0 | 1500 | 80 | DN150 | DN125 |
*Note: Parameters above are based on water-like viscosity testing. Actual throughput varies with formulation viscosity and rheology. Custom electrical ratings (220V/380V/440V, 50Hz/60Hz), multi-stage heads, cooling jackets, and ATEX explosion-proof executions are custom-engineered on request.
Our Manufacturing Advantages
REAL MANUFACTURER
Direct fabrication in our 9,000 m² production facility in Wuxi, Jiangsu. In-house stator-rotor CNC wire cutting, dynamic shaft balancing, and pressure seal testing without broker markups.
24 HOUR ONLINE SUPPORT
Direct consultation with POLYC process engineers for flow velocity calculations, stator tooth mesh selection, and motor power matching.
100% CUSTOMIZABLE
Custom voltages (220V/380V/440V, 50Hz/60Hz), sanitary SS304/SS316L/Hastelloy metallurgy, multi-stage generator chambers, and Ex-proof electrical builds.
30-45 DAYS FAST DELIVERY
Standardized modular pump chambers and stocked stainless steel precision casting blanks ensure rapid 30 to 45-day factory turnaround for export.
STRICT QUALITY CONTROL
ISO9001 and CE certified manufacturing. Every pipeline emulsifier pump undergoes dynamic rotor runout testing, hydrostatic pressure tests, and full-speed mechanical seal burn-ins prior to dispatch.
3 YEARS WARRANTY
Protected by our standard 3-Year Global Warranty covering pump chambers, main drive shafts, and electric motors.
Product Details
Precision Stator-Rotor Chamber
Heavy Drive Motor & Bed Base
Flanged Inlet & Outlet Ports
Complete Inline Pump Assembly
Target Application Spectrum
Industrial Coatings
Cosmetic Lotions & Creams
Organic Dyes & Colorants
Packaging & Printing Inks
Architectural & Wall Paints
Agrochemical SC Formulations
Pharmaceutical Syrups & Actives
Digital & Specialty Inks
Ready to Optimize Your Continuous In-Line Emulsification Process?
Tell us your target flow rate (m³/h), formulation viscosity, solid concentration, and process requirements — our Wuxi engineering team will recommend the optimal PWR pump model and deliver a direct factory quote within 24 hours.