Core Technology & Working Principle
A high-shear emulsifier refines droplets by hydrodynamic force rather than by grinding media. The high-torque motor spins a precision-machined rotor inside a slotted stator; centrifugal suction draws the batch through the micro-gap, where millions of shear, crush and hydraulic-impact events occur every second. Mounting the working head on an electro-hydraulic column means a single drive can process several portable tanks without ever transferring the product between vessels.
▲ Electro-Hydraulic Lift System
An integrated hydraulic power station and chrome-plated guide columns raise and lower the drive head smoothly through a 1,000–1,500 mm stroke, positioning the rotor at the optimal liquid depth and clearing vessels quickly during changeovers.
▲ Secure Vessel Clamping
Cylinder-driven holding clamps and flexible belt fixtures lock each portable vessel in place during high-torque runs, preventing tank rotation, vibration and fluid sloshing at up to 3,000 rpm.
▲ Precision Stator-Rotor Shear Head
CNC-machined slotted stator-rotor geometries generate high linear tip speeds, forcing fluids through 0.3–0.8 mm micro-gaps for rapid emulsion droplet refinement and clump de-agglomeration down to a narrow distribution.
▲ Sanitary Wetted Contact
All wetted parts are fabricated in mirror-polished sanitary SUS304 or SUS316L stainless steel, suitable for cosmetic, food-contact and pharmaceutical batches. Explosion-proof configurations are available upon request for volatile solvent processing.
Precision Engineered Details
The four assemblies below are what plant teams interact with during daily operation and washdown — they decide how fast a vessel changeover takes and how long the head stays in spec.
PYR Series Technical Parameters
The table below summarises the standard PYR batch emulsifier line-up. Capacity figures assume a single-pass or short recirculation cycle sized to your batch vessel and formulation rheology.
| Model | Motor Power (kW) | Batch Capacity (L) | Rotational Speed (RPM) | Lifting Mechanism |
|---|---|---|---|---|
| PYR-11 | 11 | 600 | 2,900 | Electro-Hydraulic Cylinder |
| PYR-22 | 22 | 1,000 | 1,440 | |
| PYR-37 | 37 | 2,000 | 1,440 | |
| PYR-55 | 55 | 3,000 | 980 |
*Parameters represent standard configurations. Wetted-contact metallurgy (SUS304 / SUS316L), pneumatic vessel clamping fixtures, enclosed vacuum cover hoods and explosion-proof configurations are engineered on request. Reference projects in your industry are available on request.
Our Manufacturing Advantages
🏢 Direct Source Factory
Shanghai Polyc Technology Co., Ltd. is not a trading house. Hydraulic lift columns, rotor-stator wire EDM and assembly are all done at our 9,000 m² Wuxi plant, so you buy at factory price and speak directly to the engineers who built your machine.
✈️ 30–45 Days Fast Delivery
Standardised hydraulic lift frames and stocked motor assemblies let us dispatch standard PYR models within 30 to 45 days by worldwide container or air freight.
🛡️ Strict Quality Control
Every PYR unit undergoes hydraulic pressure-hold testing, dynamic shaft balancing and a full-speed dry run before packaging, under our ISO 9001 and CE certified manufacturing system.
🔧 3-Year Global Warranty
Every PYR emulsifier is covered for three years on the main hydraulic lift column, drive shaft and electric motor, with rapid DHL spare-parts dispatch worldwide.
Target Application Spectrum
A batch high-shear emulsifier is specified wherever intense hydrodynamic shear is needed to refine droplets or de-agglomerate solids — typically in the following formulations:
Coating Emulsions
Cosmetics & Lotions
Organic Dyes
Printing Inks
Architectural Paints
Pesticide EW / EC
Pharmaceuticals
Specialty Inks
Ready to Discuss Your Batch Emulsification Requirements?
Tell us your target batch volume (600–3,000 L), fluid viscosity, shear-head profile and voltage requirement — our Wuxi engineering team will select the motor power, rotor-stator geometry and clamping fixture, then quote directly from the factory within 24 hours.
Technical FAQ
Short answers to the questions buyers ask before specifying a PYR hydraulic lifting emulsifier.