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Professional bead mill, mixers manufacturer and factory - Polyc

PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400) 1
PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400) 2
PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400) 3
PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400) 1
PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400) 2
PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400) 3

PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400)

 

PHM Triple-roller mill is mainly used in paint, printing ink, pigment, plastic, etc., especially mill and disperse products with high viscosity and small granularity. Due to mutual squeezing of three horizontal alloy bowls and friction with different velocity, great milling effect can be realized. The Triple-roller mill adopts sprocket driven, the gear is immerged into lubricant, so service life of the machine is maximum prolonged, noise and energy consumption is reduced. The Triple-roller mill’s bowl adopts wear-resistant alloy steel, has a longer life.

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    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Custom Engineering

    PHM Series Hydraulic Triple Roller Mill & Three-Roll Grinder (PHM150 – PHM400)

    Roller Diameter: 150 mm – 400 mm Main Drive Power: 3 kW – 55 kW Hydraulic System: 6.3 MPa Double-Impeller Pump Target Fineness: Down to 1 – 5 μm

    Product Overview & Working Principle

    The PHM Series Hydraulic Triple Roller Mill is a high-precision wet grinding and dispersing machine engineered for high-viscosity pastes, heavy slurries, and shear-sensitive formulations. Controlled by a dedicated double-impeller hydraulic pump system, all critical machine operations — including feeding gap positioning, hydraulic roller clamping (6.3 MPa), and discharge scraper adjustment — are automated for repeatable particle refinement down to 1 to 5 μm.

    Precision Grinding Mechanism: The mill consists of three horizontally aligned chilled alloy cast iron rollers driven at differential rotational speeds ($V_{\text{front}} > V_{\text{mid}} > V_{\text{rear}}$). The middle roller is fixed on the heavy cast frame, while the front and rear rollers slide horizontally under hydraulic control. Material charged between the rear and middle rollers is subjected to intense hydraulic squeezing and shear, transferred across the high-speed front roller, and detached by the precision scraper knife into receiving collection containers.

    To complement our high-speed dispersers, immersion basket mills, and horizontal bead mills, POLYC engineers the PHM series with internal rotary water-cooling passages inside all three rollers to prevent thermal degradation of active resins and pigments.

    POLYC PHM Series Hydraulic Triple Roller Mill for Industrial Inks and Pastes

    POLYC PHM Series Hydraulic Triple Roller Mill: Automated 6.3 MPa Hydraulic Gap Control with Chilled Alloy Rollers.

    PHM Series Technical Parameters & Specifications

    Model Type Roller Diameter (mm) Working Length (mm) Main Motor Power (kW) Hydraulic Motor (kW) Hydraulic Pressure (MPa) Overall Dimensions (mm) Weight (kg)
    PHM400 (With Hopper) 400 1,300 55 kW 1.5 × 2 kW 6.3 × 2 MPa 2634 × 1750 × 2295 5,200 kg
    PHM400 (Without Hopper) 400 1,300 55 kW 1.5 kW 6.3 MPa 2634 × 1750 × 1600 4,800 kg
    PHM260 260 650 22 kW 1.5 kW 6.3 MPa 1600 × 1280 × 1260 2,000 kg
    PHM150 150 300 3 kW 0.375 kW 6.3 MPa 950 × 950 × 1080 520 kg

    *Note: Custom explosion-proof motors (ATEX/IECEx), ceramic rollers (alumina/zirconia for zero-metal contamination), and automated feeding hopper elevators are engineered upon request for turnkey ink and paste production lines[cite: 3, 4].

    Our Direct Manufacturing Advantages

    Real Direct Manufacturer in Wuxi

    REAL DIRECT MANUFACTURER

    Direct equipment manufacturing in our 9,000 m² production facility in Wuxi, Jiangsu. In-house roller casting machining, dynamic balancing, and assembly without middleman markups.

    24 Hour Engineering Support

    24-HOUR ONLINE SUPPORT

    Direct technical consultation with POLYC process engineers for roller speed ratio selection, cooling flow calculations, and scraper blade maintenance.

    100% Customizable Engineering

    100% CUSTOMIZABLE

    Tailored motor voltages (220V/380V/440V, 50Hz/60Hz), hopper elevator integration, zirconia/alumina ceramic rollers, and ATEX/IECEx explosion-proof designs.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Stocked cast roller blanks and standardized hydraulic drive skids ensure fast 30 to 45-day manufacturing turnaround for global container dispatch.

    Strict Quality Control ISO9001

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every three-roll mill undergoes roller hardness testing (HS 68–75), hydraulic pressure holding tests, and dynamic load testing.

    3 Years Global Warranty

    3-YEAR GLOBAL WARRANTY

    Protected by our standard 3-Year Global Warranty covering cast iron frames, roller drive gearboxes, and hydraulic pump motors with fast spare parts dispatch.

    Target Industrial Application Spectrum

    Industrial Coatings Paste Milling

    High-Build Coatings

    Cosmetic Lipsticks and Foundation Cream Dispersion

    Cosmetic Creams & Lipsticks

    Organic Dyes and Color Concentrates Grinding

    Dyes & Color Pastes

    Offset and Lithographic Inks Grinding

    Offset Printing Inks

    Leather Color Pastes Processing

    Leather Color Pastes

    Heavy Automotive and Industrial Paints

    Industrial Paints

    Screen Printing and Electronic Conductive Pastes

    Screen & Electronic Pastes

    PVC Plastisols and Masterbatch Slurries

    PVC Plastisols & Pastes

    Delivered Three-Roll Mill Project Installations

    Hydraulic Three Roller Mill Manufacturing and Quality Inspection 1

    Chilled Roller Assembly

    Hydraulic Triple Roller Mill Final Testing 2

    Hydraulic Control Station

    Industrial Triple Roller Mill with Infeed Hopper 3

    Infeed Hopper Station

    Automated Discharging Scraper Blade System 4

    Discharge Scraper Knife

    POLYC 9000 m2 Manufacturing Workshop and Assembly Line in Wuxi

    In-house automated roller machining, dynamic balancing, and three-roll mill pre-assembly at POLYC's 9,000 m² Wuxi manufacturing plant.

    Configure Your Hydraulic Three-Roll Mill with Direct Factory Engineering

    Tell our Wuxi engineering team your paste formulation, target particle fineness (1–5 μm), and hourly output requirements — we will provide an optimized proposal and direct factory quote within 24 hours.

    Frequently Asked Questions

    What is a hydraulic triple roller mill used for?
    The PHM series hydraulic triple roller mill is engineered for high-viscosity paste dispersion and ultrafine grinding. It processes high-solid and thixotropic materials including offset printing inks, automotive paints, cosmetic lipsticks/foundations, electronic silver pastes, PVC plastisols, and leather color pastes.
    How does the hydraulic pressure control system operate?
    The mill uses a double-impeller hydraulic pump station delivering stable 6.3 MPa clamping pressure. Feeding, discharging, and precision micron-level gap adjustments between the front, middle, and rear rollers are actuated hydraulically with one-touch pressure release for rapid cleaning and safety shutdown.
    What is the working principle of the differential speed rollers?
    The three chilled alloy rollers rotate in alternating directions at differential speeds ($V_{\text{front}} > V_{\text{mid}} > V_{\text{rear}}$). Material fed between the slow rear roll and fixed middle roll is crushed and sheared under hydraulic pressure, transferred to the fast front roll, and cleanly detached by the discharge scraper knife into collection barrels.
    How does the machine manage frictional heat during heavy paste milling?
    All three rollers are cast from centrifugally chilled alloy iron and hollow-bored with internal rotary water-cooling channels. Chilled cooling water circulates continuously through the roller core, keeping temperature-sensitive resins, UV photoinitiators, and cosmetic waxes below thermal breakdown thresholds.
    What warranty and after-sales support does POLYC provide?
    All genuine POLYC PHM series triple roller mills carry our standard 3-Year Global Warranty covering main drive powertrains, roller castings, and hydraulic pump stations, supported by fast international air dispatch for replacement scraper blades and rotary seals.

    Related Milling, Grinding & Mixing Resources

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    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

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    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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