Basket Mill for Ink
PZM Basket Mill is a kind of multi-functional wet mill that combines dispersion and grinding. It is a continuous batch processing system. The optimized design for basket mill ensures that your materials pass through the high density dispersion zone within the milling chamber at a high frequency, as the most efficient in the market in terms of process time, total power consumption, consumable cost, and total operative cost. Our PZM basket mill with less clean-up and a reduction in waste solvents. Premixing, dispersion, and grinding are all accomplished in a single unit that requires less space, less time and less energy to achieve bigger results.
PZM Industrial Basket Mill (Submersible Wet Grinding & Dispersing Mill)
Product Features & Operational Advantages
- Integrated Cost Reduction: Pre-dispersion and sub-micron fine grinding are completed inside a single vessel. Eliminates the need for external transfer pumps, interconnecting piping, and isolation valves.
- Effortless Operation & Fast Cleaning: Simple hydraulic lift mechanics allow rapid basket elevation out of the vessel. Zero dead zones ensure fast washdown with minimal solvent waste during color shade changes.
- Minimal Grinding Media Required: High kinetic grinding energy utilizing 95% high-density YTZ ceramic beads to achieve tight particle size distribution in the shortest operational cycle.
- Thermal Protection Customization: Double-walled cooling jackets on both the basket chamber and mixing vessel. Integrated temperature sensors automatically shut off the basket mill if slurry temperatures reach pre-set safety thresholds.
- Safety Interlock Sensor: Features a tank clamping arm equipped with proximity sensors that prevent motor activation unless the vessel is properly positioned and locked.
- Labor Saving Modular Build: Standardized component modularity allows easy disassembly, maintenance, and seal replacement without requiring specialized service technicians.
- Viscosity Range: Engineered to process liquid slurry formulations up to ≤ 8,000 cps.
- Production Output: Scalable batch volumes delivering 50 L to 3,000 L daily output (OEM custom sizes available).
Benefits for Ink, Coating & Pigment Processing
- All-in-One Processing: Performs high-speed suction pre-mixing, hydraulic shear dispersion, and bead grinding in a single self-contained immersion unit.
- Submersible Hydraulic Design: The milling basket immerses directly into mobile processing tanks, adapting seamlessly to fluid printing ink, automotive refinish, and industrial coating systems.
- High Grinding Efficiency: Internal vortex impeller draws slurry into the media basket, generating intense collision and shear forces for rapid micro-to-nano particle reduction.
- Enhanced Gloss & Color Strength: Fully de-agglomerates raw organic pigments and mineral fillers to deliver maximum color development, high transparency, and long-term shelf stability.
- Reduced Solvent Loss: Enclosed basket dynamics reduce VOC solvent evaporation and waste during batch agitation compared to traditional open milling methods.
Immersion basket mills represent versatile wet grinding technology deployed across paints, coatings, flexographic inks, pharmaceuticals, cosmetics, and specialty chemical industries. By combining high-speed dispersion and media grinding, the PZM series is the ideal solution for flexible small-to-medium batch manufacturing, frequent color changes, and high-gloss product finishes.
PZM Technical Parameters
| Model | Power (kW) | Speed (rpm) | Handling Capacity (L) | Basket Volume (L) | Lifting Height (mm) |
|---|---|---|---|---|---|
| PZM50 | 2.2 | 0 - 1500 | 10 - 30 | 1 | 400 |
| PZM100 | 4 | 0 - 1500 | 30 - 80 | 2 | 500 |
| PZM150 | 7.5 | 0 - 1500 | 80 - 150 | 4 | 600 |
| PZM200 | 11 | 0 - 1500 | 80 - 200 | 6 | 700 |
| PZM300 | 15 | 0 - 1500 | 150 - 300 | 10 | 800 |
| PZM400 | 18.5 | 0 - 1500 | 200 - 400 | 16 | 900 |
| PZM500 | 22 | 0 - 1200 | 250 - 500 | 20 | 1000 |
| PZM1000 | 30 - 37 | 0 - 1200 | 500 - 1000 | 30 | 1100 |
| PZM1500 | 45 - 55 | 0 - 1000 | 1000 - 1500 | 70 | 1300 |
*Note: Handling capacities are based on medium viscosity fluids (≤ 1000 cps). Motor power ratings, explosion-proof levels, and vessel clamping mechanisms are custom-configured based on material characteristics.
Our Manufacturing Advantages
REAL MANUFACTURER
Direct fabrication in our 9,000 m² factory in Wuxi, Jiangsu. In-house hydraulic cylinder assembly, basket mesh welding, and dynamic rotor balancing without broker markups.
24 HOUR ONLINE SUPPORT
Direct digital consultation with POLYC process engineers for media volume sizing, double-wall jacket connections, and VFD speed tuning.
100% CUSTOMIZABLE
Custom motor electrical standards (220V/440V, 60Hz/50Hz), pneumatic tank locks, temperature auto-shutoff sensors, and Ex-proof builds.
30-45 DAYS FAST DELIVERY
Standardized hydraulic lift frames and stock SS304/SS316L material inventory secure rapid 30 to 45-day export delivery schedules.
STRICT QUALITY CONTROL
ISO9001 and CE certified manufacturing. Every PZM basket mill undergoes hydraulic lift testing, motor load runs, and basket seal checks prior to dispatch.
3 YEARS WARRANTY
Protected by our standard 3-Year Global Warranty covering main hydraulic lift columns, grinding baskets, and primary drive motors.
Product Details
PZM Main Assembly Unit
Milling Basket & Lower Impeller
Hydraulic Lifting Column
Control Panel & Tank Clamps
Target Application Spectrum
Industrial Coatings
Printing & Flexo Inks
Architectural Paints
Plasters & Putties
Sealants & Adhesives
Textured Coatings
Wall Putties
Waterproof Paints
Global Project Field Cases
1. Paint Pigment Grinding Line in Mexico
This PZM basket mill unit was shipped directly to Mexico for a regional coating plant to grind organic paint pigments, replacing traditional ball mills with faster batch turnaround.
2. Printing Ink Milling Station in South Africa
Photo of the export PZM basket mill delivered to South Africa. The client utilizes the machine to achieve tight sub-micron particle distribution for liquid packaging inks.
3. Multi-Color Paint Production Line in Saudi Arabia
The PZM basket mill unit delivered to Saudi Arabia is deployed by the client to produce various industrial protective coatings and architectural paints with fast batch color changes.
Ready to Discuss Your Basket Mill Requirements?
Tell us your material viscosity, target batch volume, and fineness requirements — our Wuxi engineering team will recommend the right PZM configuration and provide a quote within 24 hours.