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Professional bead mill, mixers manufacturer and factory - Polyc

Ribbon Blender Mixer for Lacquer Textured Coating 1
Ribbon Blender Mixer for Lacquer Textured Coating 1

Ribbon Blender Mixer for Lacquer Textured Coating

Ribbon Blender Mixer is a special mixer which is suitable to handle liquid with powder or high viscosity material such as putty, Lacquer, Textured Coating. It can also used for mixing material which is 100% powder no any liquid. POLYC have fixed type Ribbon Blender Mixer and overturning function ribbon mixer which is easy to clear and discharge material

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    PRM Industrial Horizontal Ribbon Blender & Ribbon Mixer (High-Efficiency Powder Blender)

    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    Product Overview & Operating Principle

    The PRM series Ribbon Blender Mixer is a high-efficiency industrial mixing machine designed with a U-shaped horizontal trough and a specialized double-layer helical ribbon agitator. Featuring low energy consumption, minimal environmental pollution, and low mechanical crush rates, it achieves high homogeneity across dry powders, granules, pastes, and high-density materials like wall putties, textured stone paints, and metal powders.

    Double-Layer Helical Ribbon Dynamics

    Inside helical ribbons move materials toward the ends of the cylinder, while outer ribbons push material back toward the center. This counter-current flow ensures thorough multi-directional blending. Material flow direction and velocity are determined by ribbon angle, pitch, and twining geometry. With the central bottom discharge outlet driven by the outer ribbon flights, complete emptying is achieved with zero dead zones.

    PRM Technical Parameters

    Type PRM Industrial Ribbon Mixer Series
    Spec (m³) 0.5 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0
    Working Capacity (Ratio) 0.4 - 0.6 of Total Vessel Volume
    Power (kW) 5.5 11 15 18.5 22 30 37 45 55 55 75
    Speed (rpm) 66 41 41 33 33 26 26 26 20 20 17
    Dimensions (L×W×H mm) 1672 1970 2480 2880 3026 3518 3905 4398 4500 4486 5363
    1142 1437 1561 1895 1947 1945 1683 1960 2070 2250 2250
    1300 1500 1830 2083 2235 2233 2286 3150 2667 2737 3070
    Weight (kg) 955 1400 2500 3300 3600 4620 5300 6800 8902 9520 9950

    *Note: Maximum processing capacity above is calculated based on medium bulk density powder (specific gravity = 1). Motor horsepower, liquid spray manifolds, stainless steel grades (SS304/SS316L), and explosion-proof electrical systems are custom-engineered upon request.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct production in our 9,000 m² factory in Wuxi, Jiangsu. In-house heavy U-trough rolling, CNC ribbon welding, and shaft balancing without trading markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC process engineers for ribbon pitch calculation, discharge valve sizing, and motor power matching.

    100% Customizable

    100% CUSTOMIZABLE

    Custom motor electrical ratings (220V/440V, 60Hz/50Hz), SS304/SS316L metallurgy, liquid spray nozzles, thermal jackets, and Ex-proof builds.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized vessel fabrication protocols and stock SS304/SS316L plate raw materials ensure rapid turnaround for international export.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every ribbon mixer undergoes full dry-run rotation testing, shaft dynamic balancing, and seal checks prior to dispatch.

    3 Years Warranty

    3 YEARS WARRANTY

    Backed by our standard 3-Year Global Warranty covering primary structural mixing troughs, double helical ribbon shafts, and drive gearboxes.

    Product Details

    Double-Layer Helical Ribbon Agitator Shaft

    Double-Layer Helical Ribbon Shaft

    Horizontal U-Shaped Stainless Steel Trough

    Polished SS304/316L U-Shape Trough

    Central Bottom Discharge Valve Assembly

    Zero-Dead-Zone Bottom Discharge Valve

    Heavy-Duty Transmission Gearbox & Motor

    Heavy Drive Transmission Gearbox

    Target Application Spectrum

    Coffee Powder

    Coffee & Food Powders

    Composite Powder

    Composite Powders

    Dry Mortar

    Dry Mortars & Construction Mixes

    Grain Powder

    Grain & Feed Powders

    Lacquer

    Resin & Pigment Powders

    Pharmaceutics

    Pharmaceutical Powders

    Seasoning Powder

    Seasoning & Spice Powders

    Wall Putty

    Wall Putty & Stone Paints

    Ready to Discuss Your Ribbon Blender Requirements?

    Tell us your material density, target batch volume (m³), and process requirements — our Wuxi engineering team will recommend the right PRM ribbon mixer configuration and provide a quote within 24 hours.

    Frequently Asked Questions

    What is a ribbon blender mixer used for?
    A ribbon blender mixer (PRM series) is an industrial horizontal mixing machine featuring double helical ribbons. It is widely used for blending dry powders, granules, powder-liquid mixtures, and high-density materials like wall putties, stone paints, and metal powders.
    How do the double-layer helical ribbons achieve high uniformity?
    Inside ribbons move material toward the ends of the cylinder while outside ribbons move material back toward the center. This counter-current helical motion creates a continuous convective mixing flow, achieving high uniformity in minutes.
    Does the ribbon mixer leave any material dead zones during discharge?
    No. The material outlet is located precisely in the middle of the cylinder bottom. The outer ribbon driven by the main shaft actively sweeps and moves materials toward the discharge port to ensure zero dead zones.
    What capacity range is available for the PRM series?
    Standard PRM ribbon mixer models range from 0.5 m³ up to large industrial capacities of 15.0 m³ per batch, with custom volumes engineered on request.
    Can the ribbon mixer handle pastes and high specific gravity materials?
    Yes. The PRM series is engineered to handle wide applications ranging from standard powder mixing to high specific gravity formulations like wall putties, stone paints, and metal powders.
    What is the warranty on POLYC ribbon mixers?
    All genuine POLYC PRM ribbon mixers carry our standard 3-Year Global Warranty covering primary structural mixing troughs, double helical ribbon shafts, and drive gearboxes along with lifelong factory spare parts support.

    Related Industrial Powder Processing Resources

    Get in touch with us
    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
    Related Products
    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

    Add:
    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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