Ribbon Blender Mixer is a special mixer which is suitable to handle liquid with powder or high viscosity material such as putty, Lacquer, Textured Coating. It can also used for mixing material which is 100% powder no any liquid. POLYC have fixed type Ribbon Blender Mixer and overturning function ribbon mixer which is easy to clear and discharge material
Textured coatings, architectural stuccos, and natural stone paints are fundamentally different from standard dry powders. Containing up to 80% heavy quartz sand and thick acrylic emulsions, these dense pastes will instantly destroy a standard powder mixer. The POLYC Heavy-Duty Textured Coating Mixer is engineered with immense structural rigidity, thickened dual-directional ribbons, and oversized gearboxes to conquer extreme viscosities while preserving the integrity of colored sand particles.
POLYC Heavy-Duty Stone Paint Mixer: Reinforced U-trough design equipped with ultra-high torque cycloidal gearboxes, built specifically for dense, high-solid paste formulations.
Standard mixers stall under the weight of wet sand. We equip these units with oversized heavy-duty gear reducers directly coupled to robust main shafts, providing the immense, relentless torque required to fold and mix multi-ton batches of dense stone paint without motor burnout.
If natural colored sand is crushed during mixing, the entire batch changes color. We utilize specially calculated, extra-thick solid steel ribbons operating at a low rotational speed. This gently lifts and folds the heavy quartz aggregates, ensuring 100% homogenization while preserving particle integrity.
Thick textured coatings refuse to flow out of standard bottom valves. We offer advanced models mounted on hydraulic trunnions. With the push of a button, the entire multi-ton trough tilts up to 90 degrees, dumping the heavy paste cleanly into hoppers and allowing unparalleled access for high-pressure washdowns.
Because textured coatings rely on water-based acrylic emulsions, standard carbon steel will rust instantly, contaminating the paint. The entire U-shaped trough, main shaft, and mixing ribbons are fabricated from heavy-gauge Stainless Steel 304, highly polished to resist corrosion and sticking.
Reinforced solid steel ribbons engineered to prevent bending under heavy sand loads.
Extra-thick wall plates to withstand the immense internal pressure of wet sand blending.
Optional 90-degree automated tilt capability for rapid discharge and cleaning.
High-torque reduction drives specifically upsized to conquer dense solid mixtures.
| Parameter | 1 Ton Model | 2 Ton Model | 5 Ton Model | 10 Ton Model |
|---|---|---|---|---|
| Effective Batch Weight | 1,000 kg | 2,000 kg | 5,000 kg | 10,000 kg |
| Upgraded Motor Power (kW) | 11 - 15 | 18.5 - 22 | 37 - 45 | 75 - 90 |
| Shaft Speed (rpm) | 15 - 25 | 15 - 25 | 12 - 20 | 10 - 15 |
| Discharge Options | Pneumatic Large Butterfly Valve / High-Viscosity Pump / Hydraulic Trough Tilting | |||
| Wetted Parts Metallurgy | Heavy-Gauge Stainless Steel 304 or 316L (Anti-Corrosion for Water-Based Acrylics) | |||
*Note: Motor horsepower and gearbox reduction ratios are meticulously engineered based on the specific gravity (density) and sand ratio of your exact textured coating formulation.
POLYC's 9,000 m² manufacturing facility in Wuxi. We handle 100% of heavy steel plate rolling, CNC ribbon welding, and hydraulic assembly in-house.
🏭 Guaranteed Source Factory
Shanghai Polyc Technology Co., Ltd. is not an engineering broker. We design and build these industrial heavy-duty mixers from raw steel. By eliminating middleman trading companies, you secure heavily reinforced, ISO9001-certified blending equipment at authentic factory-direct pricing.
🤝 3-Year Global Warranty & Engineering Support
Our engineers meticulously calculate the motor horsepower and ribbon thickness based strictly on your material's specific gravity. Every heavy-duty unit is backed by an exclusive 3-Year Global Warranty on the main trough, structural shafts, and drive gearboxes.
Tell us your target batch weight (Tons), material density, and preferred discharge method (Pumping or Hydraulic Tilting) — our Wuxi engineering team will configure the precise high-torque drive system and provide a quote within 24 hours.