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Professional bead mill, mixers manufacturer and factory - Polyc

Paddle Blender for Dry Material Dry Mortar 1
Paddle Blender for Dry Material Dry Mortar 1

Paddle Blender for Dry Material Dry Mortar

POLY Paddle Blenders are ideal for certain kinds of trail mixes with friable and delicate ingredients, food products containing discrete vegetable or fruit pieces, polymer beads, sands and ceramics, dry mortar, putty. The Paddle Blender can heat, cool, or dry materials under vacuum. It can also coat solid particles with small amounts of liquid. In addition, it can mix wet applications such as soups, batters, slurries and certain pastes.

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    PRM Industrial Paddle Blender (Horizontal Gentle Powder & Fragile Solid Mixer)

    🏆 19+ Years B2B Manufacturing
    🛡️ ISO9001 & CE Certified
    🔧 3-Year Global Warranty
    🚚 30-45 Days Fast Delivery
    ⚙️ 100% Customizable Solutions

    Product Overview & Key Features

    The PRM series Paddle Blender consists of a horizontal U-shaped trough and a solid agitator shaft mounted with heavy-duty pitched paddle blades. These paddles are precisely angled to move dry powders and bulk solids both radially and axially in opposing directions. Compared to a traditional ribbon blender design—which inherently generates pinch points near vessel walls where delicate products may be compressed or sheared—the paddle agitator presents less peripheral surface area, imparting a significantly gentler blending action with minimal heat buildup.

    • Gentle, Low-Shear Agitation: Ideal for fragile solids, friable granules, and abrasive formulations that require uniform blending without particle degradation or thermal friction buildup.
    • Dual Axial & Radial Motion: Pitched paddles scoop, lift, and fold material continuously to achieve thorough batch homogeneity across both free-flowing and cohesive powders.
    • Zero-Bypass Shaft Seals: Utilizes durable Teflon packing gland seals along the agitator shaft to eliminate powder leakage and protect bearing housings.
    • Hygienic & Corrosion-Resistant Metallurgy: Fabricated in carbon steel, SS304, or SS316L stainless steel with mirror or satin internal polishes satisfying food, feed, and pharmaceutical standards.
    • Custom Process Options: Configurable with liquid spray manifolds for binder coating, heating/cooling jackets, full-open lid mechanics for easy washdowns, and high-speed side choppers.

    PRM Technical Parameters

    Type PRM Industrial Paddle Blender Series
    Spec (m³) 0.5 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0
    Working Capacity (Ratio) 0.4 - 0.6 of Total Vessel Volume
    Power (kW) 5.5 11 15 18.5 22 30 37 45 55 55 75
    Speed (rpm) 66 41 41 33 33 26 26 26 20 20 17
    Dimensions (L×W×H mm) 1672 1970 2480 2880 3026 3518 3905 4398 4500 4486 5363
    1142 1437 1561 1895 1947 1945 1683 1960 2070 2250 2250
    1300 1500 1830 2083 2235 2233 2286 3150 2667 2737 3070
    Weight (kg) 955 1400 2500 3300 3600 4620 5300 6800 8902 9520 9950

    *Note: Maximum processing capacity above is calculated based on medium bulk density powder (specific gravity = 1). Motor horsepower, liquid spray manifolds, wear-resistant alloy coatings, and explosion-proof electrical systems are custom-engineered upon request.

    Our Manufacturing Advantages

    Real Manufacturer

    REAL MANUFACTURER

    Direct production in our 9,000 m² factory in Wuxi, Jiangsu. In-house heavy U-trough rolling, CNC paddle machining, and shaft dynamic balancing without trading markups.

    24 Hour Support

    24 HOUR ONLINE SUPPORT

    Direct consultation with POLYC process engineers for paddle pitch sizing, liquid spray manifold design, and friable material handling advice.

    100% Customizable

    100% CUSTOMIZABLE

    Custom motor electrical ratings (220V/440V, 60Hz/50Hz), SS304/SS316L metallurgy, pneumatic discharge doors, thermal jackets, and Ex-proof builds.

    30-45 Days Fast Delivery

    30-45 DAYS FAST DELIVERY

    Standardized vessel fabrication protocols and stock SS304/SS316L plate raw materials ensure rapid turnaround for international export.

    Strict Quality Control

    STRICT QUALITY CONTROL

    ISO9001 and CE certified manufacturing. Every paddle blender undergoes full dry-run rotation testing, shaft dynamic balancing, and seal checks prior to dispatch.

    3 Years Warranty

    3 YEARS WARRANTY

    Backed by our standard 3-Year Global Warranty covering primary structural mixing vessels, paddle agitator shafts, and drive gearboxes.

    Product Details

    Pitched Paddle Agitator Shaft Assembly

    Heavy Pitched Paddle Agitator Shaft

    Horizontal U-Shaped Stainless Steel Chamber

    Polished SS304/316L U-Trough Vessel

    Pneumatic Discharge Valve Assembly

    Zero-Dead-Zone Pneumatic Discharge Valve

    Heavy-Duty Transmission Gearbox & Motor

    Heavy Drive Transmission Gearbox

    Target Application Spectrum

    Coffee Powder

    Coffee & Food Powders

    Composite Powder

    Composite Powders

    Dry Mortar

    Dry Mortars & Abrasive Powders

    Grain Powder

    Grain & Friable Feed Powders

    Lacquer

    Resin & Lacquer Powders

    Pharmaceutics

    Pharmaceutical Granules & APIs

    Seasoning Powder

    Seasoning & Food Blends

    Wall Putty

    Wall Putty & Gypsum Blends

    Ready to Discuss Your Paddle Blender Requirements?

    Tell us your raw material characteristics, friability, target batch volume (m³), and process requirements — our Wuxi engineering team will recommend the right PRM paddle blender configuration and provide a quote within 24 hours.

    Frequently Asked Questions

    What is a paddle blender used for, and how does it differ from a ribbon blender?
    A paddle blender uses pitched individual paddle blades mounted on a horizontal shaft rather than continuous helical ribbon flights. Paddles scoop and fold materials gently without compressing friable or fragile particles against vessel walls, generating less friction and lower heat during blending.
    Why is a paddle agitator better for fragile or abrasive solids?
    Because paddles have less surface area near the trough periphery compared to continuous helical ribbons, they eliminate tight pinch-point zones where friable crystals or fragile granules can be crushed. They also reduce abrasive wear on vessel liners when mixing mineral-filled compounds.
    Can liquid additives or binders be sprayed into the paddle blender?
    Yes. PRM paddle blenders can be equipped with high-pressure atomizing liquid spray manifolds along the top cover to inject liquid binders, oils, or liquid active ingredients evenly over the moving powder bed without forming wet lumps.
    What materials of construction (metallurgy) are available?
    POLYC fabricates PRM paddle blenders in heavy carbon steel for industrial mortars and minerals, sanitary SS304 stainless steel for food and feed, or highly corrosion-resistant SS316L stainless steel with sanitary mirror polishing for pharmaceutical applications.
    What capacity range does the PRM paddle blender series cover?
    Standard PRM models range from pilot capacities of 0.5 m³ up to large industrial capacities of 15.0 m³ per batch, with custom vessel dimensions and motor specifications engineered on request.
    What is the warranty on POLYC paddle blenders?
    All genuine POLYC PRM paddle blenders carry our standard 3-Year Global Warranty covering primary structural mixing vessels, paddle agitator shafts, and drive gearboxes along with lifelong factory spare parts support.

    Related Industrial Powder Processing Resources

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    The company always adheres to the principle of quality first, adhering to the concept of value sharing and service winning, to provide you with more energy saving and more advanced chemical production equipment.
    Contact Us
    Contact person: Peter Yu
    Tel: +86 138 1677 4633
    WhatsApp: +86 138 1677 4633

    Add:
    Shanghai office address: No.712, Block A, Greenland Supreme, 6167-6169, Oriental Meigu Avenue, Fengxian District, Shanghai


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