High Efficiency Disc Bead Mill for Pesticide
PZP High-Efficiency Static Disc Bead Mill technology imported from Germany: static centrifugal discharging devices, large discharge area achieve higher throughput rates. Reduced processing time and production costs. The smart design keeps beads away from the screen, enabling you to use smaller beads and achieve a more efficient grinding process. It’s grinding efficiency increases to more than 30% compared with regular models. The grinding area is made of special anti-wearing alloy ensuring long service life.
PZB Pin Type Horizontal Bead Mill
The POLYC PZB Series Horizontal Bead Mill represents the pinnacle of high-energy, ultra-fine wet grinding. Featuring an advanced pin-rotor geometry, it concentrates massive kinetic energy to safely accelerate micro-beads (0.1mm - 0.8mm) without clogging. Engineered for digital inks, conductive battery slurries, and premium automotive coatings, the PZB reliably reduces particle sizes down to the 50 nm – 5 μm range.
POLYC PZB Pin Type Bead Mill: Designed with a high-intensity pin rotor and dynamic centrifugal separator, allowing massive continuous throughput of highly viscous nano-slurries.
Engineering Architecture & Core Advantages
High-Energy Pin Rotor Geometry
Unlike standard disc mills, the PZB utilizes a high-density pin-type rotor. This concentrates extreme kinetic energy directly into the micro-beads, delivering the intense sliding shear required to crush particles down to the 50 nm level without stalling.
High-Flow Centrifugal Separation
Handling 0.1mm to 0.3mm micro-beads normally causes standard static sieves to clog instantly. The PZB incorporates a large-area dynamic centrifugal separator that throws the beads outward radially, allowing continuous, high-flow recirculation.
Collection-Type Double Mechanical Seal
The dual mechanical seal features an independent pressurized barrier system filled with a product-compatible solvent. This prevents abrasive pigment slurries from grinding the seal faces, delivering total leak-free security during high-pressure runs.
Multi-Zone Thermal Cooling
Nano-milling generates immense frictional heat. The PZB is engineered with intensive cooling jackets covering the grinding chamber, rotor core, main drive shaft, and discharge end cap, ensuring absolute temperature control (ΔT < 10°C) for heat-sensitive slurries.
Bead Mill Components
Inverted-Triangle Pins
Specialized pin geometry designed to prevent bead compaction.
Double Mechanical Seal
Pressurized barrier fluid system ensuring absolute zero leakage.
Pneumatic Controls
Automated solenoid assemblies controlling cooling and discharge flows.
Independent Lube Tank
Dedicated tank utilizing product-compatible solvent to actively lubricate the seal faces.
PZB Series Technical Parameters
| Model | Working Volume (L) | Power (kW) | Batch Handling (L) | Cooling Water Req. (L/h) |
|---|---|---|---|---|
| PZB-5 | 5 | 7.5 | 200 | 500 |
| PZB-15 | 15 | 15 | 500 | 500 |
| PZB-30 | 30 | 30 | 1000 | 1000 |
| PZB-60 | 60 | 37 / 45 | 2000 | 2000 |
| PZB-100 | 100 | 55 | 3000 | 2500 |
| PZB-150 | 150 | 75 | 5000 | 3000 |
*Note: Target fineness 50 nm–5 μm. Motor horsepower, explosion-proof ratings (ATEX/CNEX), and pin/chamber lining materials (Hard Alloy, Silicon Carbide, Zirconia Ceramics, or Polyurethane) are 100% custom-tailored to your process slurry.
Target Application Spectrum
Industrial Coatings
Printing & Flexo Inks
Architectural Paints
Plasters & Putties
Sealants & Adhesives
Textured Coatings
Wall Putties
Waterproof Paints
Global Project Field Cases
[Client industry & country — to confirm with sales]
[Client industry & country — to confirm with sales]
[Client industry & country — to confirm with sales]
[Client industry & country — to confirm with sales]
Backed by China's Premier Manufacturing Base
POLYC's 9,000 m² manufacturing facility in Wuxi. We handle 100% of steel fabrication, precision pin-rotor CNC machining, and dynamic shaft balancing in-house.
🏭 Guaranteed Source Factory
Shanghai Polyc Technology Co., Ltd. is not an engineering broker. We design and build the grinding chambers, pin rotors, and drive shafts from raw steel and pure ceramics. Sourcing directly from us eliminates middleman markups, ensuring you get heavy-duty, ISO9001-certified nano milling equipment at authentic factory-direct pricing.
🤝 3-Year Global Warranty & Customization
We customize the PZB's internal metallurgy (Ceramic, Polyurethane, or Hard Alloy) to match your exact slurry abrasiveness and purity needs. Every unit is backed by an exclusive 3-Year Global Warranty on main structures and motors, supported by rapid DHL spare parts dispatch.
Ready to Scale Up Your Nano Wet Grinding Production?
Share your slurry material, target particle size (D50/D90 in nanometers), required hourly output, and whether you need explosion-proof (ATEX) capabilities. POLYC engineering will recommend the exact PZB configuration and quote within 24 hours.