IDS Inline Vacuum Disperser & Powder Induction System
IDS Inline Vacuum Disperser & Powder Induction System
The POLYC IDS Series Inline Vacuum Disperser revolutionizes how dry powders are mixed into liquids. By generating a powerful vacuum within its high-shear rotor-stator chamber, it sucks difficult-to-wet powders directly into the fluid stream. This instantaneous wetting guarantees a 100% dust-free environment, eliminates floating powder lumps ("fish-eyes"), and drastically reduces total processing time for paints, battery slurries, and resins.
POLYC IDS Inline Disperser: Featuring a dedicated powder induction port that utilizes internal rotor vacuum to suck dry materials directly into the high-shear mixing zone, eliminating airborne dust.
Engineering Architecture & Core Advantages
Dust-Free Powder Induction
Dumping light powders (like TiO2 or Fumed Silica) into an open mixing tank creates severe airborne pollution and explosion hazards. The IDS acts as a pump, pulling powder via a vacuum hose directly from bags or silos into the sealed mixing chamber, ensuring a perfectly clean EHS-compliant facility.
Instantaneous Wetting (No Lumps)
When powders hit the surface of a liquid in a standard tank, they form crusty agglomerates ("fish-eyes") that take hours to break apart. In the IDS, powder and liquid merge under extreme mechanical shear forces at the microscopic level, achieving 100% instant wetting.
50% Energy & Time Savings
Because dispersion happens inline rather than relying on macroscopic tank turnover, the IDS cuts processing time dramatically. What used to take a 45kW top-entry disperser two hours can be accomplished by a 22kW IDS in less than 45 minutes.
Easy Line Retrofitting
The IDS is highly compact and requires no major plant modifications. It connects inline to existing piping systems, allowing you to easily upgrade your current batch mixing tanks to a high-efficiency closed-loop recirculation system.
IDS Series Technical Parameters
| Model | Main Motor Power (kW) | Liquid Flow Rate (m³/h) | Powder Suction Rate (kg/min) | Inlet/Outlet Port (DN) |
|---|---|---|---|---|
| IDS-11 | 11 | 8 - 15 | 20 - 50 | DN50 / DN40 |
| IDS-22 | 22 | 15 - 25 | 40 - 80 | DN65 / DN50 |
| IDS-37 | 37 | 25 - 40 | 60 - 120 | DN80 / DN65 |
| IDS-55 | 55 | 40 - 65 | 100 - 180 | DN100 / DN80 |
| IDS-75 | 75 | 60 - 90 | 150 - 250 | DN125 / DN100 |
| IDS-110 | 110 | 80 - 120 | 200 - 400 | DN150 / DN125 |
*Note: Powder suction rates are highly dependent on the bulk density and flowability of the powder. ATEX/CNEX explosion-proof configurations and SS316L sanitary upgrades are customized per project.
Target Application Spectrum
Paints (TiO2 Wetting)
Battery Slurry (CNT)
Adhesives (Fumed Silica)
Agrochemical SC
Food Additives (Xanthan)
Pharma API Wetting
Paper Coatings
Pigment Dispersions
Global Project Field Cases
[Client industry & country — to confirm with sales]
[Client industry & country — to confirm with sales]
[Client industry & country — to confirm with sales]
[Client industry & country — to confirm with sales]
Backed by China's Premier Manufacturing Base
POLYC's 9,000 m² manufacturing facility in Wuxi. We handle 100% of steel fabrication, rotor-stator CNC machining, and mechanical seal pressure testing in-house.
🏭 Guaranteed Source Factory
Shanghai Polyc Technology Co., Ltd. is not an engineering broker. We design and build the IDS inline dispersers and complete automated powder feeding systems from raw materials. Sourcing directly from us eliminates middleman markups, ensuring you get heavy-duty, ISO9001-certified plant equipment at authentic factory-direct pricing.
🤝 3-Year Global Warranty & Turnkey Plant Integration
We customize the IDS series to integrate perfectly into your existing pipe networks or new turnkey plant designs. Every unit is backed by an exclusive 3-Year Global Warranty on main structures and motors, supported by rapid DHL spare parts dispatch.
Ready to Eliminate Dust and Floating Powders?
Share your powder type (TiO2, Fumed Silica, CNT), liquid solvent, and target hourly induction rate (kg/h). POLYC engineering will recommend the exact IDS inline disperser configuration and quote within 24 hours.
Frequently Asked Questions
How does the IDS Inline Disperser prevent dust pollution?
What powders are suitable for the IDS powder induction system?
Does the IDS system replace traditional high-speed dispersers?
Can the IDS be integrated into my existing production line?
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