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PSD Series Platform High Speed Disperser (Multi-Tank Mezzanine Disperser & Platform Dissolver)
Product Overview & Engineering Features
The PSD series Platform High Speed Disperser is a heavy-duty industrial dissolving and pre-mixing system engineered specifically for structural mounting on steel mezzanine platforms, intermediate production floors, or ceiling steel beams. As an elevated counterpart to floor-standing high-speed industrial dispersers (PDM series), the PSD platform disperser is configurable in single-tank setups or as a multi-tank rotational dissolving platform. Equipped with an electric 360° slewing drive, one central dispersing column services 2 to 4 stationary platform tanks in sequence, maximizing production throughput while drastically reducing capital equipment expenditure.
- Multi-Tank 360° Electrical Slewing System: The central high-speed dispersing column rotates smoothly across an engineered arc to service multiple stationary mixing vessels positioned on a circular platform. Operators can perform powder loading and dispersion in Tank A while Tank B undergoes let-down thinning or gravity discharge, enabling continuous non-stop manufacturing cycles.
- Mezzanine Platform & Ceiling Mounting: Bolting directly into structural steel mezzanines keeps ground-level factory floor space 100% clear for forklift logistics, raw material staging, and container handling. It also enables direct gravity-fed downward slurry feeding into downstream horizontal bead mills or tinting kettles without intermediate feed pumps.
- Height-Adjustable Toothed Cowles Disc: Precision electro-hydraulic lifting travel (up to 1,600 mm stroke) allows operators to adjust the dispersing disc immersion depth in real time to match liquid levels and sustain an optimal toroidal high-shear "donut vortex" (tip speed 20–25 m/s) without splashing or air entrapment.
- High-Capacity Batch Processing (500 L – 15,000 L): Engineered with heavy electric drive motors from 18.5 kW up to 90 kW (custom heavy-duty models up to 312 kW) to process medium to high-viscosity coatings, architectural paints, industrial primers, and polymer slurries. For dense pastes requiring boundary wall wiping, explore our concentric dual-shaft mixers.
- Sealed Tank Covers with Maintenance Hatches: Integrated vessel covers contain volatile organic compounds (VOCs), reduce solvent flash-off, and suppress airborne dust during powder charging. Hinged quick-release access hatches permit effortless sampling, raw material addition, and CIP washdowns.
- Explosion-Proof & Sanitary Metallurgy: Full SS304 / SS316L mirror-polished contact parts (Ra < 0.4 μm), cast aluminum explosion-proof control consoles, and Ex-proof motors (ATEX / IECEx certified) for safe operation in hazardous solvent-based coating and ink plants.
PSD Platform Disperser Technical Specifications
| Model | Motor Power (kW) | Speed Range (rpm) | Disc Dia. (mm) | Lifting Height (mm) | Hydraulic Pump (kW) | Handling Capacity (L) | Machine Weight (kg) |
|---|---|---|---|---|---|---|---|
| PSD-18.5 / 22 / 30 | 18.5 / 22 / 30 | 0 – 1450 | 350 / 400 | 1200 | 1.1 | 600 – 2,000 | 1,700 |
| PSD-37 / 45 | 37 / 45 | 0 – 1200 | 450 | 1300 | 1.5 | 1,000 – 3,000 | 2,100 |
| PSD-55 / 75 / 90 | 55 / 75 / 90 | 0 – 1200 | 500 / 550 / 600 | 1600 | 2.2 | 3,000 – 6,000 | 2,600 |
*Note: Parameters above represent standard production models. Large-scale custom configurations up to 312 kW motor power, vessel batch capacities up to 15,000 Liters, vacuum-sealed execution, electrical slewing rotation, and explosion-proof certifications are engineered upon request for turnkey paint & coating production lines.
Our Direct Manufacturing Advantages
REAL DIRECT MANUFACTURER
Direct fabrication inside our 9,000 m² production facility in Wuxi, Jiangsu. In-house platform fabrication, hydraulic column machining, and dynamic shaft balancing without broker markups.
24-HOUR ONLINE SUPPORT
Direct consultation with POLYC process engineers for platform structural load calculations, rotational slewing layouts, and motor horsepower sizing.
100% CUSTOMIZABLE
Custom motor voltages (220V/380V/440V/480V at 50Hz/60Hz), SS304/SS316L vessel metallurgy, vacuum-sealed tank covers, and ATEX/IECEx explosion-proof certifications.
30-45 DAYS FAST DELIVERY
Standardized hydraulic lift frames and stocked raw steel inventory ensure rapid 30 to 45-day factory turnaround for international export projects.
STRICT QUALITY CONTROL
ISO9001 and CE certified manufacturing. Every PSD disperser undergoes hydraulic pressure holding tests, dynamic shaft balancing, and full-speed dry-run tests prior to dispatch.
3-YEAR GLOBAL WARRANTY
Protected by our comprehensive 3-Year Global Warranty covering main structural platform frames, hydraulic lift columns, drive shafts, and primary electric motors.
Precision Engineered Component Details
Ex-Proof Aluminium Control Panel
Mirror-Polished Platform Tank
Multi-Tank Slewing Rotation System
SS304 Polished Cowles Disc
Target Industrial Application Spectrum
Industrial Coatings
Cosmetic Creams & Lotions
Organic Dyes & Colorants
Printing Inks
Architectural & OEM Paints
Polymer Sealants
Adhesives & Glues
Specialty Packaging Inks
Ready to Discuss Your Platform Disperser Requirements?
Tell us your product formulation, target batch capacity (L), and mezzanine layout specifications — our Wuxi engineering team will recommend the right PSD platform disperser configuration and deliver a factory quote within 24 hours.
Frequently Asked Questions
What is a platform high-speed disperser and how does the multi-tank system work?
How does the mezzanine platform mounting benefit plant layout and workflow?
How does the multi-tank rotational design reduce capital investment?
What batch capacities and motor power ratings are available for the PSD series?
How does the height-adjustable Cowles disc sustain optimal dispersion?
What warranty and service support does POLYC provide for platform dispersers?
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